Active Pilot Fuel Storage Tank Control for DME Quality

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Solution Overview

Problem

Existing systems for managing dimethyl ether (DME) storage in internal combustion engines lack the ability to manage the physical state of the fuel, leading to inefficiencies and potential unwanted effects due to changes in tank conditions over time.

Innovation Solution

A system that includes a controller to actively manage the physical state of pilot fuel storage tanks by regulating temperature, pressure, and liquid level using sensors and actuators, ensuring the conditions remain within a desired range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If DME is stored in tanks without active management of physical state, then the system is simpler, but the DME quality deteriorates due to unwanted changes in tank conditions over time

Engineering Contradiction:
ImproveDME quality consistencyVSAvoidtank management system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements feedback control by continuously monitoring tank conditions (temperature, pressure, liquid level) and automatically adjusting parameters to maintain DME within desired physical state ranges, preventing quality deterioration without requiring complex manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system enables self-service operation where the tank management system automatically regulates its own conditions through integrated sensors and control mechanisms, maintaining DME quality without external intervention while keeping the system relatively simple

Inventive Principle:
Principle #25Self-service

2Stability of the object's composition

If tank conditions are actively managed to maintain desired ranges, then DME quality is maintained, but the system complexity increases due to additional sensors and control mechanisms

Engineering Contradiction:
ImproveDME physical state stabilityVSAvoidcontroller and sensor system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The controller performs multiple functions including monitoring temperature, pressure, and liquid level simultaneously, and coordinating various actuators, thereby maintaining DME stability with a single multi-functional device rather than multiple separate systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges the monitoring and control functions into an integrated tank management system where sensors, controllers, and actuators work as a unified system, reducing overall complexity compared to separate independent systems

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If unmanaged tank conditions are allowed to change over time, then the system operates more freely, but unwanted effects occur on the DME due to temperature and pressure variations

Engineering Contradiction:
Improvesystem operational flexibilityVSAvoidtank condition changes affecting DME
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts operational parameters such as temperature, pressure, and liquid level setpoints based on actual tank conditions and engine requirements, allowing flexible operation while preventing harmful effects on DME through controlled parameter variations

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures consistent and efficient supply of pilot fuel to the engine, enhancing engine performance and reducing the impact of tank condition changes on DME quality.

Implementation Method 1

a reactor that receives the primary fuel, the reactor configured to convert the primary fuel from an alcohol to an ether

Methodology Applied
Scientific EffectChemical reaction (dehydration of alcohol): Chemical Bonding

Data Source

PatentUS12421908B1Systems and methods for actively managing pilot fuel storage tanks
Publication Date: 2025.09.23 CATERPILLAR INC
  • US12421908B1 patent drawing
  • US12421908B1 patent drawing
  • US12421908B1 patent drawing

AI summary

An internal combustion engine system is described herein. The system uses a pilot fuel to assist in the ignition of the primary fuel or uses a pilot fuel rather than a primary fuel in some instances. The pilot fuel is stored in one or more pilot fuel storage tanks that are actively managed to maintain a desired physical state of the pilot fuel stored in the one or more storage tanks. A controller detects conditions within the one or more pilot fuel storage tanks and issues control commands depending on the detected conditions. The conditions can include a temperature, a pressure, or a level of the pilot fuel stored in the pilot fuel storage tanks.