Pilot Signal Detection Unit for Electric Vehicle Charging Status

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Solution Overview

Problem

Electric vehicle charging systems lack the ability to effectively detect and indicate the voltage and duty cycle of pilot signals, which are crucial for determining the status and charging capacity of the system, thereby not providing useful information to users.

Innovation Solution

A pilot signal detection and indication unit that includes a bias voltage unit, pilot signal scaling unit, pilot signal duty cycle comparator unit, processing unit, and indication unit, which generates an indication signal based on the detected voltage and duty cycle of the pilot signal to provide status and charging capacity information to users.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a simple pilot circuit and handshake protocol is used in the EVSE, then the system is easy to manufacture and operate, but the system cannot provide useful information to users about charging status and capacity

Engineering Contradiction:
Improvecharging status informationVSAvoiddetection and indication system
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary detection and indication unit that sits between the simple pilot circuit and the user interface. This unit detects the pilot signal characteristics (voltage, duty cycle) and converts them into meaningful visual indicators, thereby preserving information without requiring the entire system to be complex.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses different colored LEDs to represent different charging statuses and capacities. By mapping electrical signal characteristics to visual color changes, the system provides intuitive information feedback to users while keeping the detection mechanism relatively simple.

Inventive Principle:
Principle #32Color changes

2Ease of operation

If no pilot signal detection and indication system is implemented, then the device complexity is minimized, but users cannot receive real-time information about the charging process

Engineering Contradiction:
Improveuser information accessVSAvoidsignal detection circuitry
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The detection and indication unit operates autonomously, automatically detecting pilot signal characteristics and generating appropriate visual indicators without requiring user intervention or complex processing. The system serves itself by converting raw electrical signals into meaningful information display.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical or electronic display systems with a simple LED indication system. Instead of using complex interfaces to provide information to users, the system uses straightforward visual indicators that are easy to understand and implement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the pilot signal voltage and duty cycle are not detected and indicated, then the system maintains simplicity, but safety and user awareness are compromised

Engineering Contradiction:
Improvecharging safetyVSAvoidmonitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the detection unit continuously monitors pilot signal characteristics and provides real-time visual feedback through LEDs. This feedback loop ensures system safety by allowing continuous monitoring without requiring complex control systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The detection and indication system performs preliminary monitoring of charging conditions before actual charging begins. By detecting pilot signal characteristics in advance, the system can identify potential safety issues and prepare appropriate indicators, ensuring safe operation from the start.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10953762B2Pilot signal detection and indication unit and electric vehicle charging system including the same
Publication Date: 2021.03.23 EATON INTELLIGENT POWER LTD
  • US10953762B2 patent drawing
  • US10953762B2 patent drawing
  • US10953762B2 patent drawing

AI summary

A pilot signal detection and indication unit includes a pilot signal scaling unit structured to generate a scaled pilot signal by shifting a pilot signal using a bias voltage and scaling down the pilot signal, a pilot signal duty cycle comparator unit structured to generate a limited pilot signal that has a fixed peak voltage and a duty cycle that is equivalent to the duty cycle of the pilot signal, a processing unit structured to determine a voltage value and the duty cycle value of the pilot signal from the scaled pilot signal and the limited pilot signal, and to generate an indication signal based on the determined voltage value and duty cycle value, and an indication unit having a number of indicators and being structured to activate selected ones of the number of indicators based on the indication signal.