Pin Locking Fixture Wedge Mechanism
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Solution Overview
Problem
Existing support fixtures for substrates, such as printed circuit boards, require complex sequences of air pressure and vacuum to set and reset the support members, and often fail to maintain pins in their desired position due to insufficient force.
Innovation Solution
A pin locking apparatus with a base plate, vertically and transversely disposed passages, and a wedge mechanism that uses magnets and pressurized fluid to securely lock and unlock pins, reducing operational complexity and increasing the locking force by utilizing a mechanical advantage from tapered surfaces and magnetic attraction.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a ball mechanism is used to lock pins in desired support positions, then the pin locking function is achieved, but the operational sequence becomes complex requiring low pressure air, high pressure air, and vacuum
Solution Approach 1:
The patent extracts and eliminates the complex multi-stage fluid control sequence (low pressure air, high pressure air, vacuum) from the prior art ball mechanism. Instead, it uses a simplified single-stage pressurized fluid system acting directly on a wedge, which in turn actuates magnets to lock pins, thereby removing unnecessary operational steps while maintaining the pin locking function.
Solution Approach 2:
The patent replaces the complex pneumatic-mechanical ball mechanism with a hybrid system combining pressurized fluid acting on a wedge and magnetic fields. The wedge converts fluid pressure into mechanical motion that positions magnets, which then lock the pins through magnetic attraction, eliminating the need for complex sequential fluid control.
2Force
If a ball mechanism is used to lock pins, then pin positioning is achieved, but the locking force is insufficient to maintain pin position when board elements are placed
Solution Approach 1:
The patent introduces a wedge as an intermediary mechanical element between the pressurized fluid and the magnets. The wedge amplifies the fluid pressure into increased mechanical force that pushes the magnets against the pins, thereby generating sufficient locking force to maintain pin positions when board elements are placed upon them.
Solution Approach 2:
The patent changes the force parameter by using a wedge mechanism that converts fluid pressure into amplified mechanical force. This allows the system to generate higher locking forces on the pins compared to the direct ball mechanism, ensuring reliable pin position maintenance under load.
3Productivity
If multiple fluid pressure stages are used to set and reset support members, then the support function is achieved, but the operational time and complexity increase
Solution Approach 1:
The patent applies preliminary action by pre-positioning the wedge and magnets within the fixture structure. When pressurized fluid is applied, the pre-positioned components immediately actuate to lock or unlock pins without requiring sequential fluid pressure stages, thereby reducing operational time and increasing productivity.
Solution Approach 2:
The patent eliminates periodic multi-stage fluid action and replaces it with a single-stage pressurized fluid application that achieves both setting and resetting functions through simple presence or absence of pressure, thereby reducing the time required for fixture operation cycles.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution simplifies the operation of support fixtures by reducing the complexity of sequences and ensures that pins are securely maintained in their positions during substrate operations, enhancing the stability and efficiency of substrate support.
Implementation Method 1
A means for attracting the magnet is disposed in the transverse passage, away from the pin
Implementation Method 2
The wedge is biased away from the pin by the means for magnetically attracting the magnet
Data Source
Figure 1
Figure 2
Figure 2A~2B
AI summary
A pin locking apparatus (100) includes a base unit (101) having a plurality of vertical channels (120) formed therethrough. A first pin (122) is slidingly disposed in a first of the plurality of vertical channels (120) and a second pin 122 is slidingly disposed in a second of the plurality of vertical channels (120). A wedge (140) is slidingly disposed in a third of the plurality of vertical channels (142). The third vertical channel (142) is located between the first and second vertical channels (120). A first magnet (132) is slidingly disposed in a horizontal channel (130) between the first pin (122) and the wedge (140). A second (magnet 132) is slidingly disposed in the horizontal channel (130) between the second pin (122) in the wedge (140). The magnetic pole of the second magnet (132) proximate to the wedge (140) is opposite the magnetic pole of the first magnet (132) proximate to the wedge (140).