Pincer-Iridium Catalyst Selective Dehydrogenation

Solution Overview

Problem

Current dehydrogenation methods for producing unsaturated compounds, especially in the fragrance industry, face challenges with low selectivity and productivity, often resulting in the formation of multiple regio-isomers and significant waste generation, particularly when dealing with higher alkanes.

Innovation Solution

The use of a pincer-iridium catalyst for the selective dehydrogenation of saturated carbocyclic compounds to produce unsaturated carbocyclic compounds, which involves a pincer-iridium catalyst in the presence of solvents and hydrogen acceptors at elevated temperatures, effectively reducing waste and improving selectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If traditional dehydrogenation methods using stoichiometric amounts of halogenated reagents and/or precious metals are employed, then dehydrogenation can be achieved, but significant amount of waste is generated

Engineering Contradiction:
Core Design Contradiction:
Loss of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters by using catalytic amounts of organometallic reagents instead of stoichiometric amounts of halogenated reagents. This parameter change from stoichiometric to catalytic quantities directly reduces waste generation while maintaining dehydrogenation effectiveness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces organometallic catalysts as intermediaries that facilitate the dehydrogenation reaction. These catalysts act as mediators between the saturated hydrocarbon and the desired alkene product, enabling the reaction to proceed with reduced waste compared to traditional halogenated reagent methods

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of substance

If alternate one-step catalytic methods are used for dehydrogenation, then waste generation is reduced, but productivity and selectivity remain problematic especially when multiple regio-isomers can be formed

Engineering Contradiction:
Core Design Contradiction:
Loss of substanceVSManufacturing precision

Solution Approach 1:

The patent applies local quality by designing organometallic catalysts with specific ligand environments that create localized electronic and steric properties. These localized catalyst characteristics enable selective interaction with specific C-H bonds in the substrate, achieving high selectivity for desired regio-isomers while maintaining the benefits of catalytic waste reduction

Inventive Principle:
Principle #3Local quality

3Productivity

If dehydrogenation is applied to higher alkanes, then unsaturated compounds can be produced, but low selectivity and conversion severely limit the utility

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs composite organometallic catalyst systems that combine metal centers with specifically designed organic ligands. This composite structure creates synergistic effects where the metal provides catalytic activity for dehydrogenation while the ligand framework provides steric and electronic control for high selectivity, enabling effective processing of higher alkanes with both high conversion and selectivity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves high yield and selectivity in producing unsaturated carbocyclic compounds, reducing the formation of regio-isomers and minimizing waste, thereby enhancing the efficiency of the dehydrogenation process.

Implementation Method 1

preparation of an unsaturated carbocyclic compound through selective dehydrogenation of a corresponding saturated carbocyclic compound using a pincer-iridium catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11021421B2Preparing unsaturated carbocyclic compounds
Publication Date: 2021.06.01
  • US11021421B2 patent drawing
  • US11021421B2 patent drawing
  • US11021421B2 patent drawing

AI summary

Disclosed are methods of preparing unsaturated carbocyclic compounds through dehydrogenation of corresponding saturated carbocyclic compounds.