Pinsetter Error Detection Using Real-Time Video Analysis
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Solution Overview
Problem
Existing systems for monitoring and maintaining bowling alley operations rely heavily on manual inspections and reactive troubleshooting, lacking proactive maintenance capabilities and being inaccessible due to the high cost of advanced sensors.
Innovation Solution
A computer-implemented method and system that uses real-time video analysis from cameras installed above pinsetters to detect errors through object recognition with a trained machine learning model, activating a stopper component to pause operations and generating error notifications, while also uploading video data for analysis.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If advanced sensors are installed for error detection, then measurement precision is improved, but device complexity and cost increase
Solution Approach 1:
The patent uses video cameras to capture optical copies/images of bowling pins and lane conditions, processing these visual copies to detect errors. This replaces the need for complex physical sensors with simpler optical copying and image processing, achieving error detection through software analysis of visual data rather than hardware sensor arrays.
Solution Approach 2:
The patent substitutes mechanical sensor-based detection systems with an optical-electronic system using video cameras and machine learning algorithms. Instead of physical sensors contacting or measuring lane conditions directly, the system uses visual capture and computational analysis to detect pinsetter errors, lane oil patterns, and other conditions.
2Productivity
If manual inspections are used for monitoring, then device complexity is reduced, but productivity and response time deteriorate
Solution Approach 1:
The patent implements continuous automated video monitoring and analysis that operates without interruption during bowling alley operations. The machine learning model continuously processes video feeds to detect errors in real-time, eliminating the gaps inherent in manual inspections and ensuring continuous detection capability without requiring staff intervention.
Solution Approach 2:
The system performs self-monitoring and self-diagnosis by automatically analyzing video data to detect pinsetter errors, lane conditions, and potential issues. The machine learning model autonomously identifies problems without human assistance, enabling the system to monitor itself and alert operators only when actual errors are detected, rather than requiring continuous manual oversight.
3Reliability
If reactive troubleshooting is used, then device complexity is minimized, but reliability deteriorates due to lack of prevention
Solution Approach 1:
The patent detects pinsetter errors and potential failures before they cause actual breakdowns by continuously monitoring operational parameters and visual conditions. The machine learning model identifies early signs of problems such as misaligned pins, distributor issues, or lane oil anomalies, allowing maintenance to be performed proactively before these conditions escalate into full failures that would require reactive troubleshooting and extended downtime.
Data Source
AI summary
A computer-implemented method, comprising obtaining, in real-time, video data of a video depicting at least a portion of a bowling pinsetter, detecting at least one of a bowling pin, a distributor, or a pin station in a video frame of the video, determining a class associated with the detected at least one bowling pin, distributor, or pin station, the class being one of a set of defined classes for identifying an error state of the bowling pinsetter, and in response to determining that the class is indicative of pinsetter error, activating a stopper component for temporarily pausing operation of the bowling pinsetter.


