Pipe Clamp Mounting Frame for High-Temperature Sensor Attachment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing methods for securing sensors or components to pipes often require structural modifications and are not adaptable for use at various positions along the pipe, especially in high-temperature environments and when fluid is flowing.
Innovation Solution
A pipe clamp system comprising a mounting frame with studs and a fastening restraint that can be securely attached to the pipe without modifying its structure, allowing for the attachment of sensors and enabling measurements across different pipe sections, including bending sections, and accommodating high temperatures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If existing methods for securing sensors to pipes are used, then sensors can be attached to pipes, but structural modifications to the pipe are required
Solution Approach 1:
The patent introduces a clamp assembly as an intermediary device between the sensor and the pipe. The clamp assembly includes a mounting frame with engagement features that attach to the pipe without modifying it, and studs that secure the sensor. This mediator eliminates the need for direct structural modification of the pipe while ensuring reliable sensor attachment.
Solution Approach 2:
The attachment system is divided into separate functional components: the mounting frame that interfaces with the pipe, the studs that secure the sensor, and the fastening restraint that holds everything together. This segmentation allows each component to be optimized for its specific function without requiring modifications to the pipe structure.
2Reliability
If existing securing methods are used, then sensors can be attached to pipes, but adaptability to various positions and pipe configurations is limited
Solution Approach 1:
The clamp assembly incorporates adjustable elements including the positioning of studs along the longitudinal body, the flexible fastening restraint that can accommodate different pipe diameters, and the engagement features that can adapt to various pipe configurations including bending sections. This dynamic design allows the same clamp assembly to be used at multiple positions and on different pipe types.
Solution Approach 2:
The clamp assembly is designed as a universal attachment system that can be used for securing sensors at various positions along pipes of different configurations. The mounting frame with its engagement features, combined with adjustable studs and a flexible fastening restraint, creates a multi-functional device that adapts to different installation scenarios without requiring custom solutions.
3Reliability
If existing securing methods are used, then sensors can be attached to pipes, but the pipe structure must be modified which impacts pipe integrity
Solution Approach 1:
The clamp assembly serves as a mediator that transfers the sensor mounting loads to the pipe through its engagement features without requiring structural modification of the pipe. The mounting frame distributes forces across the pipe surface through friction and normal forces, preserving pipe integrity while ensuring secure sensor attachment.
Solution Approach 2:
The fastening restraint acts as a flexible element that conforms to the pipe's outer circumference and provides securing force without rigidly constraining the pipe structure. This flexible approach allows the pipe to maintain its structural integrity and thermal expansion characteristics while still enabling secure sensor mounting.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
A pipe clamp includes a mounting frame configured to be attached to a pipe. The mounting frame has an inner side for facing the pipe and an outer side. The mounting frame includes a longitudinal body configured to extend across an outer circumference of the pipe. The longitudinal body includes a first aperture at a first end and a second aperture at a second end. A first stud is secured to the longitudinal body and extends outward away from the inner side of the mounting frame. Likewise, a second stud that is spaced from the first stud is also secured to the longitudinal body. The second stud also extends outward away from the inner side of the mounting frame. A fastening restraint is configured to extend through the first and second apertures so as to enclose the pipe between the mounting frame and the fastening restraint.