Pipe collector for heat pump systems

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Solution Overview

Problem

Traditional single pipe collectors for heat pump systems, including geothermal and sea heat systems, suffer from suboptimal energy absorption due to laminar flow, which limits their efficiency in extracting heat from the surrounding environment.

Innovation Solution

A single pipe collector with an uneven inward surface structure featuring indentations and/or elevations, such as a grooved or helical pattern, is introduced to create turbulent flow, enhancing heat absorption compared to conventional collectors with smooth surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a smooth inner surface pipe is used, then the manufacturing is simple and cost-effective, but the heat absorption efficiency is low due to laminar flow

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidheat absorption efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The pipe inner surface is designed with localized uneven structures (ridges, grooves, or protrusions) at specific positions rather than changing the entire pipe structure. This allows maintaining simple manufacturing processes while creating turbulent flow zones that enhance heat transfer efficiency between the heat transfer liquid and pipe wall.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the surface geometry parameters of the pipe inner wall by introducing uneven structures with specific dimensions, shapes, and distributions. These parameter modifications transform the flow regime from laminar to turbulent, significantly improving heat absorption efficiency without complicating the overall manufacturing process.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a smooth inner surface pipe is used, then the device complexity is low, but the thermal resistance is high limiting heat extraction

Engineering Contradiction:
Improvestructure complexityVSAvoidthermal resistance
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

Rather than redesigning the entire pipe system, the invention applies localized uneven surface structures within the pipe. This maintains low device complexity while creating specific zones that reduce thermal resistance and enhance heat transfer between the heat transfer liquid and the surrounding ground or water.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The uneven surface structures include curved features such as ridges, grooves, or protrusions that create flow separation and turbulence. These curved geometries disrupt the boundary layer and reduce thermal resistance, improving heat extraction efficiency without significantly increasing structural complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Power

If a smooth inner surface pipe is used, then the pumping power requirements are low, but the heat transfer performance is insufficient

Engineering Contradiction:
Improvepumping powerVSAvoidheat transfer performance
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The invention optimizes the parameters of the uneven surface structures (height, width, spacing, shape) to achieve an balance between heat transfer enhancement and pressure drop. By carefully selecting these parameters, the heat transfer performance is significantly improved while the increase in pumping power requirements remains acceptable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The uneven surface structure improves energy absorption efficiency, reducing thermal resistance and pumping power requirements, as demonstrated by experimental results showing better heat extraction performance and lower thermal resistance compared to conventional U-pipe collectors.

Implementation Method 1

The inward surface of the pipe has an uneven surface structure that comprises indentations and/or elevations... create turbulent flow, enhancing heat absorption

Methodology Applied
Scientific EffectTurbulent flow: Turbulence

Implementation Method 2

a heat transfer liquid circulates in a closed cycle for conveyance of heat that is absorbed from a heat source... heat absorption efficiency

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS9546802B2Pipe collector for heat pump systems
Publication Date: 2017.01.17 MUOVITECH AB
  • US9546802B2 patent drawing
  • US9546802B2 patent drawing
  • US9546802B2 patent drawing

AI summary

A collector for a heat pump installation includes a pipe to circulate a heat transfer liquid between a heat source and a heat pump. An inner surface of the pipe has an uneven surface structure that includes at least one of indentations or elevations extending helically in a longitudinal direction. The indentations or elevations are arranged to create a turbulent flow of the heat transfer liquid in the pipe.