Pipe Leakage Detection Using Vibration Cross-Correlation

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Solution Overview

Problem

Existing leakage detection methods in pipes require multiple measurement terminals, increasing costs and requiring excessive time and work, as well as necessitating separate analysis units and repeated site visits for confirmation.

Innovation Solution

A system utilizing at least two measurement terminals with vibration sensors, GPS, and wireless communication to analyze pipe vibrations and determine leakage positions through cross-correlation processing, providing real-time analysis results on a display unit, reducing the need for multiple terminals and site visits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple measurement terminals are arranged in each predetermined measurement section to detect leakage positions, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveleakage position detection accuracyVSAvoidnumber of measurement terminals
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the measurement process into two distinct functional segments: (1) a measurement terminal that collects vibration data and performs cross-correlation analysis locally, and (2) a leakage position analysis unit that receives analysis results and determines the final leakage position. This segmentation allows the measurement terminal to process data efficiently without requiring multiple terminals across the entire pipeline, thereby reducing device complexity while maintaining measurement precision through distributed processing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a new dimension of processing by implementing cross-correlation analysis within the measurement terminal itself. Instead of relying solely on multiple spatially distributed terminals to achieve precision, the system adds a temporal/signal-processing dimension by comparing vibration signals through cross-correlation, enabling accurate leakage detection with fewer physical terminals.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If measurement terminals are arranged in each predetermined measurement section, then measurement precision is improved, but loss of time increases due to separate analysis units requiring repeated site visits

Engineering Contradiction:
Improveleakage position detection accuracyVSAvoidtime for site visits and confirmation
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent merges the measurement function and the analysis function into an integrated system. The measurement terminal not only collects vibration data but also performs cross-correlation analysis locally. The analysis results are then transmitted to the leakage position analysis unit, which can determine the leakage position without requiring the examiner to make repeated site visits for confirmation. This merging eliminates the time loss associated with separate analysis units and repeated visits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements a feedback mechanism where the measurement terminal transmits analysis results (cross-correlation values and time differences) to the leakage position analysis unit. This feedback loop enables the central unit to calculate the leakage position based on received data, reducing the need for repeated site visits and confirmation while maintaining measurement precision.

Inventive Principle:
Principle #23Feedback

3Reliability

If multiple measurement terminals are arranged in each predetermined measurement section, then reliability of leakage detection is improved, but cost increases

Engineering Contradiction:
Improveleakage detection reliabilityVSAvoidcost of measurement terminals
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The measurement terminal is designed to perform self-service by conducting cross-correlation analysis locally using its own processing capabilities. Instead of requiring multiple terminals for redundant measurement, the single terminal can reliably detect leaks by comparing its own vibration signals through cross-correlation, reducing the quantity of terminals needed while maintaining detection reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical approach of using multiple physical terminals for reliable detection with a signal-processing approach. By implementing cross-correlation analysis, the system substitutes additional hardware with computational methods, thereby maintaining reliability while reducing the quantity of measurement terminals and associated costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces costs, work, and time required for leakage detection by providing accurate, real-time analysis of leakage positions directly on measurement terminals, allowing for efficient inspection routing and minimizing site visits.

Implementation Method 1

a vibration sensor 10 that measures pipe vibrations of the pipe 3

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

the leakage position analysis unit 21 determines a leakage position from the vibration data

Methodology Applied
Scientific EffectCross-correlation:

Data Source

PatentEP2899525B1Leakage analysis system, leakage analysis apparatus, and leakage detection method
Publication Date: 2020.03.11 NEC CORP
  • EP2899525B1 patent drawingFigure 1
  • EP2899525B1 patent drawingFigure 2
  • EP2899525B1 patent drawingFigure 3

AI summary

The present invention is a leakage position analysis system for analyzing a leakage position in a pipe. The system includes at least two or more measurement terminals installed on a pipe, and an analysis means. The measurement terminals include: a vibration sensor that measures pipe vibration in the pipe; a measurement position information acquisition means that acquires measurement position information; a measurement time information acquisition means that acquires measurement time information; a wireless transmission means that transmits, via wireless communication, the pipe vibration, the measurement position information, and the measurement time information to the analysis means; a wireless reception means that receives, via wireless communication, an analysis result from the analysis means; and an output means that outputs the analysis result from the analysis means. The analysis means includes: a wireless reception means that receives, via wireless communication, the pipe vibration, the measurement position information, and the measurement time information from the measurement terminals; a storage means storing pipe data regarding an installation structure and installation position of the pipe; a leakage position analysis means that analyzes a leakage position in the pipe on the basis of the pipe vibration, the measurement position information, the measurement time information, and the pipe data; and a wireless transmission means that transmits the analysis result to the measurement terminals via wireless communication.