Pipe Puller Strut Assembly for Confined Space Alignment

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Solution Overview

Problem

Existing pipe pulling apparatuses are large, heavy, expensive, and difficult to position within pipes, making them inefficient for installing large pipes in confined spaces like sewers where a sealed path is required.

Innovation Solution

A pipe puller apparatus with a body, main actuator, and adjustable strut assembly featuring shoes and a strut actuator that increases the distance between the shoes, allowing for easier alignment and sealing of pipes without the need for a release mechanism, and is designed to be smaller, lighter, and more cost-effective.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If known apparatus for pulling pipe are used, then the pipe pulling function is achieved, but the apparatus becomes large, heavy, expensive, and difficult to position within the pipe

Engineering Contradiction:
Improvepipe pulling functionVSAvoidapparatus weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The pipe puller is divided into distinct functional modules: a body, a strut assembly with shoes, and a main actuator. This segmentation allows each component to be optimized independently and facilitates easier positioning within the pipe while maintaining the overall pulling function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pipe puller apparatus is designed to be positioned within the pipe itself, with the body and strut assembly fitting inside the pipe's interior space. The shoes engage with the pipe's interior wall, effectively nesting the apparatus within the object it is meant to manipulate.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If known apparatus for pulling pipe are used, then the pipe pulling function is achieved, but the apparatus becomes large and difficult to position within the pipe

Engineering Contradiction:
Improvepipe pulling functionVSAvoidease of positioning
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The strut assembly incorporates a strut actuator that can dynamically adjust the distance between the shoes, allowing the apparatus to adapt its configuration for easier positioning within the pipe and to engage effectively with the pipe's interior surface.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The shoes are designed to engage with the pipe's interior wall, allowing the apparatus to self-position and self-stabilize within the pipe using the pipe's own geometry, reducing the complexity of positioning operations.

Inventive Principle:
Principle #25Self-service

3Reliability

If known apparatus for pulling pipe are used, then the pipe pulling function is achieved, but the apparatus becomes expensive

Engineering Contradiction:
Improvepipe pulling functionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By dividing the apparatus into modular components (body, strut assembly, main actuator), each part can be manufactured using standard fabrication processes, reducing overall manufacturing cost while maintaining functional reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts only the essential components needed for pipe pulling, eliminating unnecessary features found in known apparatus. This simplification reduces manufacturing complexity and cost while preserving the core pulling function.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables efficient and cost-effective alignment and sealing of large pipes by allowing for easier maneuverability and reduced operational complexity, improving the installation process in confined spaces.

Implementation Method 1

a strut actuator that increases the distance between the first shoe and the second shoe

Methodology Applied
Scientific EffectHydraulic actuation: Hydraulic Press

Implementation Method 2

a main actuator mounted on the body

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS9377131B2Pipe puller
Publication Date: 2016.06.28 BASINGER JON E
  • US9377131B2 patent drawing
  • US9377131B2 patent drawing
  • US9377131B2 patent drawing

AI summary

A pipe puller apparatus includes a body and a main actuator mounted on the body. A strut assembly is also mounted on the body and includes a first shoe and a second shoe. The first shoe is adapted to engage a first interior wall of a pipe and the second shoe is adapted to engage a second interior wall of the pipe. The strut assembly includes a strut actuator that is adapted to increase the distance between the first shoe and the second shoe.