Rigid Plastic Reinforced Pipe Seal for Stable Rieber Joint Assembly

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Solution Overview

Problem

Existing pipe seals for Rieber joints lack stability and reliability due to the use of non-reinforced, flexible gaskets, which can lead to leakage and dislodgement during pipe insertion, and require special metal-based reinforcement that may contain lead and necessitate complex bonding processes.

Innovation Solution

A pipe seal comprising an annular sealing member with a completely embedded annular reinforcing member made of a rigid plastic band, featuring protrusions and/or recesses to increase contact area, providing enhanced adhesion and stability without the need for metal-based reinforcement or specialized adhesives, thus simplifying manufacturing and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a non-reinforced flexible gasket is used, then the ease of manufacture is improved, but the reliability and stability deteriorate due to leakage and dislodgement during pipe insertion

Engineering Contradiction:
Improveease of manufactureVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines a rubber sealing member with a rigid plastic reinforcing member (made of PP, PE, or PA) to create a composite seal structure. This composite design provides both the flexibility needed for sealing and the rigidity needed for stability during insertion, eliminating the need for metal reinforcement while improving reliability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material parameters by using rigid plastic (with specific hardness and modulus values) instead of metal for the reinforcing member. The rubber component maintains its elastic properties while the plastic component provides structural stability, achieving both ease of manufacture and high reliability

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If a metal-based reinforcing member is used, then the stability is improved, but the harmful factors increase due to lead leaks and the device complexity increases due to bonding requirements

Engineering Contradiction:
ImprovestabilityVSAvoidharmful factors
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the harmful metal component (specifically lead-containing materials) from the reinforcing member and replaces it with rigid plastic materials. This eliminates lead leakage risks while maintaining the stability function, and removes the need for special bonding adhesives between metal and rubber

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a composite structure using rubber and rigid plastic materials that are compatible and can be directly bonded without additional adhesives. The plastic reinforcing member embeds the rubber sealing member through direct integration, eliminating harmful metal materials and simplifying the overall structure

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If a metal-based reinforcing member with bonding adhesive is used, then the stability is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges the reinforcing member and sealing member into a single integrated composite component. The rigid plastic reinforcing member and rubber sealing member are directly bonded through material compatibility and structural integration, eliminating the need for separate bonding adhesive layers and simplifying manufacturing

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses compatible rubber and plastic materials that can be directly bonded without additional adhesives. The composite structure allows direct integration of the reinforcing and sealing functions in one component, reducing device complexity and manufacturing steps

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11703166B2Pipe seal, pipe assembly, and method for forming a pipe assembly and a seal
Publication Date: 2023.07.18 TRELLEBORG PIPE SEALS LELYSTAD
  • US11703166B2 patent drawing
  • US11703166B2 patent drawing
  • US11703166B2 patent drawing

AI summary

The invention refers to a pipe seal suitable for use in a Rieber joint, the seal (14) comprising an annular sealing member (18) and an annular reinforcing member (20) completely embedded in the sealing member (18). The reinforcing member (20) is made of a rigid plastic band and the reinforcing member (20) includes, for increasing an area of contact between the sealing member (18) and the reinforcing member (20), at least one protrusion (24) and/or at least one recess (26).