Modular Pipe Support System with Threaded Height Adjustment
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Solution Overview
Problem
Existing pipe support systems lack flexibility and ease of adjustment to accommodate pipes of varying heights and sizes, requiring complex assembly and tools for height adjustment.
Innovation Solution
A modular pipe support system comprising a base, extension assembly with a threaded member and nut member, and a U-shaped support with a roller, allowing for field-assembled and adjustable configurations to support pipes at different heights without requiring tools, using a single nut member for height adjustment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional pipe support systems are used, then structural stability is maintained, but flexibility and ease of adjustment for varying pipe heights and sizes deteriorates
Solution Approach 1:
The pipe support system is divided into modular components: a base component, an extension assembly with adjustable length, and a support component. This segmentation allows each module to be independently selected and configured for different pipe sizes and heights, providing flexibility without requiring complex custom-built supports for each scenario.
Solution Approach 2:
The extension assembly incorporates a dynamic adjustment mechanism with threaded rods, nuts, and locking components that enable the support length to be easily modified in the field. This dynamic capability allows the system to adapt to varying pipe heights and sizes while maintaining simple assembly procedures through tool-free adjustment.
2Ease of operation
If traditional pipe support systems are used, then structural stability is maintained, but ease of adjustment for height changes deteriorates
Solution Approach 1:
The extension assembly features a dynamic adjustment mechanism with threaded rods, nuts, and locking components that enable the support length to be easily modified in the field. This dynamic capability allows the system to adapt to varying pipe heights and sizes while maintaining simple assembly procedures through tool-free adjustment.
Solution Approach 2:
The adjustment mechanism is designed to be self-servicing, where the threaded rod and nut combination allows workers to adjust the support height directly without requiring external tools or specialized equipment. The locking mechanism secures the adjustment in place automatically, enabling easy operation while keeping the mechanism relatively simple.
3Adaptability or versatility
If multiple components are used for height adjustment, then adaptability improves, but device complexity and tool requirements increase
Solution Approach 1:
The extension assembly merges multiple adjustment components (threaded rod, nut, locking mechanism) into a single integrated unit that can be adjusted with one hand without tools. This consolidation maintains high adaptability for different pipe configurations while simplifying operation to a tool-free, single-component adjustment process.
Solution Approach 2:
The threaded rod and nut combination serves multiple functions: it provides the adjustment mechanism, the locking mechanism, and the structural connection between components. This multi-functionality reduces the number of separate parts needed while maintaining adaptability for various pipe sizes and heights, enabling tool-free operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables easy and flexible support of pipes at various heights and sizes, reducing assembly complexity and eliminating the need for tools, while accommodating thermal expansion and varying pipe requirements.
Implementation Method 1
an extension assembly including: a threaded member including a first end and a second end, wherein the first end includes a leg configured to be received by the collar such that the extension assembly is supported by the base, and the second end includes a tube having exterior threads; and a nut member having corresponding interior threads
Implementation Method 2
a support coupled to the extension assembly and including a substantially U-shaped head and a roller
Implementation Method 3
Such piping may include hot water (or steam) and chilled water piping for heating and cooling applications, respectively
Data Source
AI summary
A pipe support system includes a base having a collar, and an extension assembly that includes a threaded member having a first end and a second end. The first end has a leg configured to be received by the collar such that the extension assembly is supported by the base, and the second end has a tube with exterior threads. The extension assembly also includes a nut member having corresponding interior threads. The pipe support system also includes a support having an arm configured to be received within the tube and a head extending from one end of the arm. The support rests on the nut member such that upon rotation of the nut member, the head either raises or lowers with respect to the base.