Pipe Tampering Detection Using Structure-Borne Sound Sensors

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Solution Overview

Problem

Pipeline construction requires effective monitoring and protection to prevent damage during transport and assembly, as incorrect assembly can lead to environmental harm and financial losses, necessitating a safety device that generates an alarm signal to detect tampering and ensure pipe integrity.

Innovation Solution

A safety device equipped with a structure-borne sound detection system using a piezoelectric element and oscillating body adapted to the pipe's curvature, which detects tampering noises and emits an alarm signal, combined with a system for receiving and processing signals to trigger alerts, including temperature and displacement sensors for comprehensive monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a safety device with multiple sensors is used to monitor pipes, then the reliability of pipe monitoring is improved, but the device complexity increases

Engineering Contradiction:
Improvereliability of pipe monitoringVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple sensors (structure-borne noise sensor, temperature sensor, displacement sensor) and their evaluation units into a single integrated safety device that can be attached to a single pipe. This merging approach improves reliability by providing comprehensive monitoring while managing device complexity through unified design and centralized processing.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The safety device is designed as a multi-functional system that can monitor multiple parameters (structural integrity, temperature, displacement) simultaneously. The device can be attached to various pipe configurations and provides comprehensive protection against different types of damage, making it universally applicable to different pipe monitoring scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If the structure-borne noise detection device is adapted to the curvature of the pipe inside, then the measurement precision of structure-borne noise is improved, but the device complexity increases

Engineering Contradiction:
Improvemeasurement precision of structure-borne noiseVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The oscillating body is designed to be movable relative to the pipe inner wall, allowing it to adapt dynamically to the pipe's curvature. The body can oscillate and position itself optimally against the curved surface, improving measurement precision without requiring a complex rigid structure tailored to each specific curvature.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The oscillating body's frequency and amplitude are designed to change based on the pipe's curvature and the detected noise characteristics. By adjusting these parameters dynamically, the system achieves high measurement precision across different pipe geometries while maintaining a relatively simple device structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides reliable detection of tampering and environmental changes, ensuring pipe integrity and reducing damage risks through timely alerts and comprehensive monitoring capabilities.

Implementation Method 1

The structure-borne noise detection device is provided with a piezoelectric element, which serves to record the structure-borne noise and convert it into electrical pulses

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an embodiment is preferred in which the piezoelectric element or another structure-borne noise sensor is arranged on an oscillating body, which, in particular in terms of its characteristic frequency, is adapted to the frequency range of the structure-borne noise to be detected

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS8742942B2Security device and system for monitoring pipes
Publication Date: 2014.06.03 ROSEN IP AG
  • US8742942B2 patent drawing
  • US8742942B2 patent drawing
  • US8742942B2 patent drawing

AI summary

The invention relates to a security device for a cover device of a pipe and/or for a pipe, that can be used for producing pipelines having a series of further pipes welded to each other, wherein the cover device comprises a sleeve covering an inner wall of the pipe, and the security device is designed for generating an alarm signal, wherein the security device comprises a structure-borne sound detection device comprising a structure-borne sound sensor for detecting manipulation of the pipe. The invention further relates to a system for monitoring pipes having a plurality of security devices having a receiving station for receiving the security device signals, preferably repeatable by means of a repeater, and an electronic data processor designed for analyzing the signals and for out-putting an alarm signal.