Power-Tool Pipe Threading Adapter for Tight-Space Thread Cutting
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Solution Overview
Problem
Existing pipe threading devices are inefficient and require significant physical exertion, especially in tight spaces, and often necessitate the removal of surrounding structures for access, complicating the threading process.
Innovation Solution
A pipe threading device comprising an adapter with multiple openings for attaching a die thread to an impact tool, allowing for easy attachment and rotation without manual operation, featuring a thread-cutting member to cut threads into pipes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional threading techniques are used, then threads can be cut into pipes, but significant physical exertion is required and surrounding structures must be removed for access
Solution Approach 1:
The patent replaces manual mechanical threading operations with a power-driven die attachment that can be operated with minimal physical effort. The die is mounted on a power tool (drill, impact driver, or impact wrench) which provides the rotational force needed to cut threads, eliminating the need for manual cranking of traditional threaders.
Solution Approach 2:
The threading device is divided into separate modular components: a mounting adapter that attaches to the power tool, and a die that can be independently attached to the adapter. This segmentation allows for easy assembly and disassembly, and enables the use of different dies for various pipe sizes and thread types without replacing the entire tool.
2Productivity
If manual threading devices are used, then threading can be performed, but the process is inefficient and time-consuming
Solution Approach 1:
The patent replaces manual mechanical threading operations with a power-driven die attachment that can be operated with minimal physical effort. The die is mounted on a power tool (drill, impact driver, or impact wrench) which provides the rotational force needed to cut threads, eliminating the need for manual cranking of traditional threaders.
Solution Approach 2:
The mounting adapter is designed with pre-configured mounting holes and attachment mechanisms that allow for rapid installation of the die. The adapter itself can be pre-attached to the power tool, so that when threading is needed, the die can be quickly mounted without complex setup procedures.
3Adaptability or versatility
If traditional threading devices are used in tight spaces, then threading can be accomplished, but the device requires significant space for operation
Solution Approach 1:
The threading device is divided into separate modular components: a mounting adapter that attaches to the power tool, and a die that can be independently attached to the adapter. This segmentation allows for easy assembly and disassembly, and enables the use of different dies for various pipe sizes and thread types without replacing the entire tool.
Solution Approach 2:
The patent utilizes the rotational dimension provided by the power tool to perform threading operations. Instead of requiring linear movement or manual manipulation in limited space, the powered rotation allows the compact die to cut threads effectively in confined areas where traditional manual threaders cannot reach or maneuver.
4Adaptability or versatility
If specialized threading devices are used, then pipes can be threaded effectively, but multiple specialized devices are required for different pipe types and sizes
Solution Approach 1:
The mounting adapter is designed with universal compatibility features, including multiple opening configurations that can accommodate different die sizes and types. The adapter interface is standardized to work with common power tools (drills, impact drivers, impact wrenches), creating a single platform that can perform multiple threading operations across different pipe sizes and thread types.
Solution Approach 2:
The threading device is divided into separate modular components: a mounting adapter that attaches to the power tool, and a die that can be independently attached to the adapter. This segmentation allows for easy assembly and disassembly, and enables the use of different dies for various pipe sizes and thread types without replacing the entire tool.
Data Source
AI summary
A pipe threading device is provided. The device is comprised of an adapter that can be used to attach a die thread to an impact tool or similar tool. In another embodiment, the device is also comprised of a die thread. The adapter is comprised of a bottom member with multiple openings to accommodate different types and sizes of die threads, and at least one socket for attachment to a tool. The die thread, equipped with a thread-cutting member, is designed to cut threads into a pipe when rotated by the tool. This setup allows for the easy attachment of die threads to tools and facilitates the threading of pipes without manual operation.


