Pipeline Equipment Compliance Monitoring With Remote Shutdown

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Solution Overview

Problem

Current pipeline management systems are fragmented and lack a comprehensive solution to manage regulatory compliance, making it difficult for managers to assess audit risks and ensure compliance with state and federal regulations.

Innovation Solution

A system and method that allows remote management of pipeline equipment using solenoid valves and sensors, integrating data collection and analysis to determine inspection probabilities and compliance scores, while also enabling remote inspection and shutdown of unsafe sections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate systems are used to monitor different aspects of pipeline compliance (inspection tracking, training certification, regulation updates), then each specific function can be monitored, but the overall system complexity increases and comprehensive compliance assessment becomes difficult

Engineering Contradiction:
Improvecompliance monitoring reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate compliance monitoring functions (inspection tracking, training certification, regulation updates, and risk assessment) into a single integrated pipeline management system. This unified system allows managers to access all compliance aspects through one interface, eliminating the need to manage multiple separate systems while maintaining comprehensive monitoring capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system is designed as a universal platform that performs multiple compliance-related functions simultaneously. It can track inspections, verify training certifications, monitor regulation changes, calculate compliance scores, and assess audit risks all within one system, making it adaptable to various compliance needs without requiring separate specialized systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If comprehensive compliance tracking is implemented across all pipeline equipment and operations, then regulatory compliance improves, but the time and resources required for monitoring and reporting increase

Engineering Contradiction:
Improveregulatory complianceVSAvoidtime for monitoring and reporting
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by continuously tracking and recording all compliance-related data (inspections, training, maintenance) as they occur, rather than collecting this information later during audit preparation. Compliance scores and risk assessments are calculated in advance, allowing managers to identify and address potential compliance issues before they become problems during actual audits.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system provides continuous feedback through compliance scores and risk assessments that inform managers about their current compliance status. This real-time feedback mechanism allows for ongoing adjustments and improvements to compliance practices, reducing the need for extensive last-minute monitoring and reporting efforts.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If manual tracking of inspection schedules and compliance data is used, then implementation costs are lower, but the accuracy and timeliness of compliance information decreases

Engineering Contradiction:
Improvecompliance data accuracyVSAvoiddata tracking system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces manual mechanical tracking methods with automated electronic data collection and processing. Sensors, software algorithms, and digital databases substitute for manual record-keeping, significantly improving the accuracy and timeliness of compliance data while reducing human error and the time required for data entry and verification.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If remote management capabilities are added to pipeline equipment control, then operational efficiency improves, but the risk of unauthorized or unsafe operations increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidunauthorized operation risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system incorporates real-time feedback mechanisms that continuously monitor equipment status, sensor readings, and operational parameters. This feedback is used to automatically detect unsafe conditions and provide alerts to authorized personnel, ensuring that remote operations can be quickly identified and corrected before they lead to harmful outcomes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system implements preliminary anti-action by establishing pre-defined safety thresholds and automated response protocols. When sensor data indicates approaching unsafe conditions, the system automatically takes corrective actions (such as shutting down equipment or alerting operators) before unauthorized or dangerous operations can occur, preventing harmful outcomes rather than merely detecting them after the fact.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a comprehensive solution for managing pipeline operations, ensuring compliance with regulations by assessing audit risks and generating compliance scores, thereby reducing the likelihood of regulatory failures and ensuring safe pipeline operations.

Implementation Method 1

at least one sensor that collects data concerning the pipeline equipment

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 2

allows a user to manage pipeline equipment remotely using solenoid valves

Methodology Applied
Scientific EffectSolenoid actuation: Solenoid

Data Source

PatentUS12008581B1System and method for managing pipeline equipment
Publication Date: 2024.06.11 PAYNE MANAGEMENT INC
  • US12008581B1 patent drawing
  • US12008581B1 patent drawing
  • US12008581B1 patent drawing

AI summary

A system and method for managing pipeline operations, information, and equipment is provided. The system generally comprises a processor, pipeline equipment operably connected to the processor, power supply, and non-transitory computer-readable medium coupled to the processor and having instructions stored thereon. The system may also comprise a computing device having a user interface that may allow a user to view/alter data of the system. The system may advise users whether they are qualified to work on a piece of pipeline equipment and generate scores that rate the chance that pipeline equipment may pass inspection.