Modular Pipeline Freespan Support System

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Solution Overview

Problem

Grout bags used for pipeline freespan supports become impractical and costly in deep water due to the constraints of supply hoses, necessitating alternative support solutions for pipeline stability and fatigue concerns.

Innovation Solution

A modular pipeline freespan support system comprising an upper and lower structure, where the upper structure is integrated with the lower structure on the seabed, allowing the upper structure to be removed and used to lock horizontal arms around the pipeline for support, eliminating the need for continuous hose connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If grout bags are used for pipeline freespan supports, then pipeline support function is achieved, but operational complexity and cost increase in deep water due to supply hose constraints

Engineering Contradiction:
Improvepipeline support reliabilityVSAvoidsupply hose connection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support system is divided into two separate structures: a lower structure that remains on the seabed to provide continuous support, and an upper structure that can be installed and then removed. This segmentation eliminates the need for continuous supply hose connections while maintaining support reliability through the lower structure's permanent presence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The upper structure is extracted from the continuous support system, allowing it to be installed temporarily to provide initial support and then removed. This extraction eliminates the operational complexity of maintaining supply hose connections in deep water, while the lower structure continues to provide the necessary support function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If grout bags are used for pipeline freespan supports, then pipeline stability is improved, but cost and operational difficulty increase with water depth

Engineering Contradiction:
Improvepipeline stabilityVSAvoidease of deployment
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

By segmenting the support system into lower and upper structures, the lower structure provides stable, permanent support on the seabed while the upper structure can be easily deployed and removed. This segmentation maintains pipeline stability through the lower structure while improving ease of operation by eliminating continuous hose connections in deep water.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The upper structure functions as a temporary, disposable component that provides initial support during deployment and then is removed. This approach improves ease of operation in deep water by eliminating the need for continuous supply hose connections, while the lower structure ensures long-term pipeline stability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If upper structure is integrated with lower structure on seabed, then support reliability is improved, but operational flexibility is reduced

Engineering Contradiction:
Improvesupport reliabilityVSAvoidoperational flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The support system is segmented into integrable lower and upper structures. The lower structure provides reliable, permanent support on the seabed, while the upper structure can be integrated during deployment and then removed. This segmentation maintains support reliability through the lower structure while preserving operational flexibility by allowing the upper structure to be detached and reused.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The upper structure is temporarily integrated with the lower structure during deployment to ensure reliable support, then discarded (removed) after serving its initial purpose. This approach maintains support reliability during the critical deployment phase while recovering the upper structure for potential reuse, thereby maintaining operational flexibility.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS9989168B2Pipeline freespan support
Publication Date: 2018.06.05 DMAR ENG
  • US9989168B2 patent drawing
  • US9989168B2 patent drawing
  • US9989168B2 patent drawing

AI summary

Apparatus and methods related to pipeline freespan support are described. For example, some embodiments may contain an upper structure, which contains at least four legs connected to one another by a number of bracing members, and a number of attachment points through which the upper structure can be lifted, and a lower structure, which contains at least four posts that can be connected to, and disconnected from as needed, the four legs of the upper structure, two spaced mud mats on which the posts stand, and at least two horizontal arms that can be attached to the posts, rotate about the posts, connect to and be locked with the posts on the other mud mat, and be lifted to an appropriate height to provide suitable support at the pipeline freespan location.