IoT Pipeline Icing Prediction for Targeted Gas-Line Thawing

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Solution Overview

Problem

Low-temperature gas pipelines are prone to freezing due to condensation of water vapor, which can disrupt gas transportation in cold weather conditions.

Innovation Solution

A method and Internet of Things (IoT) system for monitoring low-temperature pipelines using smart gas technology, which involves collecting gas, pipeline, and weather data to predict icing conditions and generate thawing instructions for natural gas heating devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If natural gas heating devices are deployed to prevent pipeline freezing, then pipeline reliability is improved, but energy consumption increases

Engineering Contradiction:
Improvepipeline operation reliabilityVSAvoidheating device energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary actions by collecting weather data, gas data, and pipeline data in advance to predict icing conditions before they occur. The machine learning model analyzes historical and real-time data to forecast potential freezing events, allowing the heating device to be activated only when necessary, thus preventing pipeline freezing while minimizing unnecessary energy consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms by continuously monitoring pipeline temperature, gas flow conditions, and weather parameters. The machine learning model uses this feedback data to dynamically adjust predictions and heating control strategies, optimizing the balance between pipeline protection and energy consumption based on actual operating conditions.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If machine learning models are used to predict icing conditions, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveicing condition prediction accuracyVSAvoidmonitoring system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The machine learning model serves multiple functions: it predicts icing conditions, analyzes the importance of different input features (weather data, gas data, pipeline data), and provides decision support for heating control. This multi-functionality justifies the computational complexity by delivering comprehensive predictive capabilities from a single integrated model.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system introduces an intermediary layer of data processing and feature extraction between raw sensor inputs and the machine learning model. This intermediary layer pre-processes and structures the data, making it more suitable for model input and reducing the computational burden on the model itself, thereby managing system complexity while maintaining prediction accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively monitors and manages icing conditions in low-temperature pipelines, ensuring continuous gas transportation by implementing targeted thawing operations, thus reducing the risk of pipeline damage and operational disruptions.

Implementation Method 1

controlling a natural gas heating device to perform a thawing operation on the at least one target pipeline based on the thawing instruction

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

determining icing data of the at least one target pipeline by processing the gas data, the pipeline data, and the weather data of the at least one target pipeline based on an icing prediction model, wherein the icing prediction model is a machine learning model

Methodology Applied
Scientific EffectMachine learning prediction:

Data Source

PatentUS20250076855A1Method and internet of things system for monitoring low-temperature pipeline based on smart gas
Publication Date: 2025.03.06 CHENGDU QINCHUAN IOT TECH CO LTD
  • US20250076855A1 patent drawing
  • US20250076855A1 patent drawing
  • US20250076855A1 patent drawing

AI summary

Method for monitoring low-temperature pipeline based on smart gas, including: obtaining gas data and pipeline data of each segment of a gas pipeline and weather data of a position of each segment of the gas pipeline; determining at least one target pipeline; determining icing data of the at least one target pipeline by processing the gas data, the pipeline data, and the weather data of the at least one target pipeline based on an icing prediction model, wherein the icing prediction model is a machine learning model; and generating a thawing instruction based on the icing data, and controlling a natural gas heating device to perform a thawing operation on the at least one target pipeline based on the thawing instruction.