Pipeline Leakage Prediction With Defect Sizing and Acoustic Detection

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Solution Overview

Problem

Existing methods fail to predict pipeline leakage accurately without excavating the entire length, which is costly and difficult, especially in water supply pipelines, limiting the identification of potential leaks and necessitating urgent repairs after failure.

Innovation Solution

A method to analyze and predict pipeline leakage by assessing specific portions, identifying through-wall or close-to-through-wall defects, calculating their maximum area and critical pressure, and using acoustic listening only on high-risk sections, reducing the need for extensive pipeline investigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If acoustic leakage detection is used on the entire pipeline length, then leakage detection capability is improved, but cost and complexity increase significantly

Engineering Contradiction:
Improveleakage detection capabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pipeline is divided into multiple sections, with only high-risk sections identified through defect analysis being subjected to acoustic leakage detection. This segmentation approach reduces the overall detection complexity while maintaining reliable leakage detection capability where it matters most.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different detection strategies are applied to different parts of the pipeline based on their specific risk profiles. High-risk sections with through-wall or close-to-through-wall defects receive focused acoustic monitoring, while lower-risk sections use alternative assessment methods, optimizing resource allocation and reducing overall system complexity.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If excavation is performed on the entire pipeline length, then accurate leakage identification is improved, but cost and difficulty increase prohibitively

Engineering Contradiction:
Improveleakage identification accuracyVSAvoidpipeline assessment feasibility
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Defect analysis and risk assessment are performed as preliminary steps before any excavation or acoustic detection. By identifying high-risk sections through non-invasive defect analysis first, the methodology enables targeted subsequent actions that achieve accurate leakage identification without requiring excavation of the entire pipeline length.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The methodology replaces mechanical excavation with non-invasive defect analysis techniques (such as electromagnetic or ultrasonic testing) followed by targeted acoustic detection. This substitution achieves comparable or superior leakage identification accuracy while dramatically reducing the physical intrusion and cost associated with traditional excavation methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If only defect depth is predicted without area calculation, then analysis simplicity is maintained, but leakage prediction accuracy deteriorates

Engineering Contradiction:
Improveleakage prediction accuracyVSAvoidanalysis complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The analysis transitions from one-dimensional defect depth measurement to two-dimensional defect area calculation by incorporating both depth and horizontal extent measurements. This dimensional expansion provides a more comprehensive characterization of defect severity, enabling significantly improved leakage prediction accuracy while adding manageable computational complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately predicts pipeline leakage without excavating the entire length, allowing targeted remedial actions on high-risk sections, reducing costs and enabling proactive maintenance.

Implementation Method 1

the condition of the pipeline wall is assessed by analysing a plurality of portions of the pipeline length to identify and size defects which may be large enough to allow leakage

Methodology Applied
Scientific EffectElectromagnetic testing: Electromagnetic Induction

Implementation Method 2

US2009229362 discloses apparatus to detect depth width and length of a defect in a pipeline

Methodology Applied
Scientific EffectUltrasonic testing: Ultrasound

Implementation Method 3

correlators or other acoustic listening processes can then be used on only the identified sections which have been identified as having an increased likelihood of leakage

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Implementation Method 4

the use of acoustic leakage detection becomes more economic and viable. Currently, only the presence and depth of defects within the pipeline wall and defects deep enough to potentially pass through the pipeline wall are predicted

Methodology Applied
Scientific EffectSound propagation: Sound

Data Source

PatentEP3304065B1Method for the prediction of leakage in a pipeline
Publication Date: 2025.08.06 ADVANCED ENG SOLUTIONS
  • EP3304065B1 patent drawingFigure 1
  • EP3304065B1 patent drawingFigure 2a
  • EP3304065B1 patent drawingFigure 2b

AI summary

The invention relates to a method for assessing the condition of at least a portion of a pipeline to predict the possibility of occurrence of leakage from the pipeline. The method includes the steps of identifying at least one portion of the pipeline to be assessed, undertaking an assessment of the wall of said portion to identify defects located thereon and the said assessment includes identifying the depth, width and length of identified defects and including reference to a value for the pressure of the fluid passing through the said pipeline portion. This allows the condition of the pipeline at the portions of the same which are most critical to be identified and this is sued to provide an indication of the pipeline as a whole without the need to investigate the entire pipeline.