Pipeline Geometry Calibration Using Controlled Pressure Waves

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Solution Overview

Problem

Current diagnostics for long distance pipelines fail to accurately account for significant geometry changes such as tees and wyes, and cannot distinguish between pipeline features like bends and elbows from deposition features, leading to issues like build-ups and blockages.

Innovation Solution

The method involves inducing pressure waves into the pipeline and analyzing the corresponding pressure responses to identify geometric features like tees, wyes, and curves, using a combination of statistical process control and machine learning to differentiate these features from depositions or leaks by comparing signal variations and establishing confidence bounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional diagnostic methods are used for long distance pipelines, then the diagnostic system is simple and easy to operate, but it cannot accurately identify geometric features like tees and wyes, leading to misidentification of deposition features

Engineering Contradiction:
Improveidentification accuracy of geometric featuresVSAvoidcomplexity of diagnostic system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses pressure waves (a form of mechanical vibration) propagating through the pipeline to interact with geometric features. When pressure waves encounter features like tees, wyes, or bends, they reflect back with characteristic patterns that can be analyzed to identify the feature type and location, enabling accurate differentiation from deposition features without requiring complex physical inspection equipment

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent replaces traditional mechanical or visual inspection methods with acoustic/pressure wave-based detection. By substituting physical probing with pressure wave propagation and analysis, the system achieves remote, automated identification of geometric features while maintaining operational simplicity and improving measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional diagnostics are used, then the system is easy to operate, but it cannot distinguish between pipeline features like bends and deposition features, resulting in false diagnoses

Engineering Contradiction:
Improveaccuracy of feature differentiationVSAvoidcomplexity of analysis system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system analyzes reflected pressure waves and uses the feedback information to identify characteristic patterns associated with different geometric features. By comparing the reflected wave patterns against known signatures of tees, wyes, bends, and deposition features, the system achieves reliable differentiation and reduces false diagnoses

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the parameter being measured from simple pressure readings to detailed pressure wave reflection patterns. By analyzing the temporal and amplitude characteristics of reflected pressure waves, the system can distinguish between geometric features and deposition features based on their unique acoustic signatures, improving reliability without requiring complex additional hardware

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If automated pressure wave analysis with machine learning is implemented, then feature identification accuracy is improved, but the device complexity and computational requirements increase

Engineering Contradiction:
Improveaccuracy of geometric feature identificationVSAvoidcomplexity of automated analysis system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual analysis of pressure wave data with automated machine learning algorithms. The system collects pressure wave reflection data and uses trained machine learning models to automatically identify geometric features, reducing the need for complex manual interpretation while improving identification accuracy and consistency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses machine learning models that have been pre-trained on pressure wave data to perform self-service identification of geometric features. Once trained, the system can autonomously analyze new pressure wave patterns and identify features without requiring external expert intervention, improving precision while managing complexity through automation

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for real-time, accurate identification of geometric features in pipelines, enabling effective characterization and preventing issues like build-ups and blockages by distinguishing between geometric features and deposition-related issues.

Implementation Method 1

controlling a flow into or out of a conduit to induce pressure waves in the conduit; measuring, with a pressure transducer, pressure responses in the conduit due to contact of the pressure waves with a geometric feature

Methodology Applied
Scientific EffectPressure wave propagation: Sound

Implementation Method 2

at least two pressure waves are induced to elicit or cause at least two corresponding pressure responses that may reflect off of a geometric feature, and travel as pressure responses back to the source

Methodology Applied
Scientific EffectWave reflection: Reflection

Data Source

PatentUS20240328780A1Feature Determination And Calibration Of Pipeline Geometry And Features Utilizing Controlled Fluid Waves
Publication Date: 2024.10.03 HALLIBURTON ENERGY SERVICES INC
  • US20240328780A1 patent drawing
  • US20240328780A1 patent drawing
  • US20240328780A1 patent drawing

AI summary

Systems and methods of the present disclosure relate to identifying geometric features of a conduit. A method includes controlling a flow into or out of a conduit to induce pressure waves in the conduit; measuring, with a pressure transducer, pressure responses in the conduit due to contact of the pressure waves with a geometric feature of the conduit; and identifying the geometric feature, based on the pressure responses.