Piping State Analysis via Multi-Location Fluid Flow and Pressure Index
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Solution Overview
Problem
Existing methods for predicting piping deterioration in water and sewage networks struggle with precision, often leading to unnecessary replacements and missed signs of drastic local deterioration.
Innovation Solution
A state analysis device and method that calculates an index based on fluid flow speed and pressure at multiple piping locations, using this index to determine the piping's state with high precision, including friction coefficients and flow speeds, to assess deterioration and maintenance needs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If conventional deterioration prediction methods are used, then piping renewal can be planned in advance, but measurement precision is insufficient leading to missed signs of drastic local deterioration
Solution Approach 1:
The patent segments the piping system into multiple measurement locations and divides deterioration types into distinct categories (local drastic deterioration vs. uniform gradual deterioration). By placing sensors at multiple locations and analyzing local flow characteristics separately, the system can detect localized deterioration that conventional single-point measurement methods would miss, thereby improving both measurement precision and prediction reliability.
Solution Approach 2:
The patent transitions from single-point measurement to multi-location measurement, adding spatial dimensionality to the assessment. By measuring flow speed and pressure at multiple locations along the piping and comparing these measurements, the system creates a dimensional framework that enables detection of localized anomalies, significantly improving deterioration detection precision while maintaining prediction reliability.
2Measurement precision
If conventional prediction methods are used, then maintenance planning is simplified, but piping for which renewal is unnecessary may be replaced due to overprediction
Solution Approach 1:
The patent applies local quality by analyzing flow characteristics at specific locations rather than making blanket assessments of entire piping systems. By calculating flow speeds and pressure differences at individual measurement points and comparing them to establish localized deterioration indices, the system accurately identifies only those specific sections requiring renewal, preventing unnecessary replacement of sound piping and improving maintenance efficiency.
Solution Approach 2:
The patent utilizes parameter changes in fluid flow (flow speed and pressure variations) as indicators of deterioration. By monitoring changes in these physical parameters at multiple locations and comparing them against baseline values or threshold criteria, the system achieves precise deterioration state assessment, enabling accurate differentiation between piping that needs renewal and piping that remains serviceable, thus optimizing maintenance productivity.
3Measurement precision
If multiple measurement locations are used, then deterioration detection precision improves, but device complexity increases
Solution Approach 1:
The patent employs universal, multi-functional sensors that can measure both flow speed and pressure at each location. By using sensors that perform multiple measurement functions rather than separate specialized sensors for each parameter, the system reduces overall device complexity while maintaining the capability to conduct multi-location measurements for high-precision deterioration detection.
Solution Approach 2:
The patent uses the flowing fluid itself as an intermediary medium to transmit information about piping conditions. By measuring flow characteristics (speed and pressure) of the fluid already present in the system, the method avoids the need for complex direct contact sensors or intrusive measurement devices, thereby reducing system complexity while achieving high precision in determining internal piping state through indirect but accurate fluid-based measurements.
Data Source
AI summary
A state analysis device is capable of determining a state of the interior of piping with high precision, and includes: an index calculation means for deriving an index indicating the state of the piping, based on a flow speed of fluid flowing out of the piping, and a fluid pressure of the interior of the piping at two or more locations of the piping; and a determination means for determining the state of the piping, based on the index.


