Piston Brewing Chamber and Buffer Reservoir for Single-Cup and Batch Coffee

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Solution Overview

Problem

Existing beverage production systems lack flexibility in producing both single cups and larger volumes efficiently, with most capable of only one or the other, limiting their ability to accommodate varying demand periods effectively.

Innovation Solution

A modular brewing mechanism with a controllable pressurized brewing system that uses a piston to actively manage brewing parameters such as steep time, extraction time, and agitation, allowing for both single cup and batch production, with a buffer reservoir for efficient dispensing and freshness monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a brewing system is designed for single cup production, then single cup quality is improved, but ability to produce larger volumes efficiently deteriorates

Engineering Contradiction:
Improvesingle cup qualityVSAvoidlarger volume production efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The brewing system is designed to perform multiple functions: it can produce single cups with high quality using a brewing chamber and filter assembly, and simultaneously produce larger volumes by directing multiple cycles of brewing to a buffer reservoir. The piston mechanism and water delivery system are configured to accommodate both single cup and batch production modes, allowing the system to adapt to varying demand periods effectively.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If a brewing system is designed for large volume production, then productivity is improved, but single cup quality and flexibility deteriorates

Engineering Contradiction:
Improvelarger volume production efficiencyVSAvoidsingle cup production capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system incorporates dynamic control capabilities that allow it to switch between different production modes. The piston can be controlled to move at varying speeds and with different agitation levels, and the system can direct output to either single cup dispensing or batch accumulation in the buffer reservoir. This dynamic adaptability enables the system to optimize for single cup quality when needed and for large volume production when demand requires it.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If gravity-based drip brewing is used, then device complexity is reduced, but brewing control precision and extraction quality deteriorates

Engineering Contradiction:
Improvebrewing mechanism simplicityVSAvoidbrewing control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system employs a piston mechanism that uses pneumatic or hydraulic principles to control the brewing process. The piston moves downward to compress the brewing substance and water mixture, creating pressure that forces beverage through the filter. This pressurized brewing mechanism provides precise control over extraction parameters including pressure, steep time, and agitation, while maintaining relative simplicity in the overall device structure.

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Manufacturing precision

If active brewing mechanism with piston compression is used, then brewing control precision and extraction quality are improved, but device complexity increases

Engineering Contradiction:
Improvebrewing control precisionVSAvoidbrewing mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The brewing system is segmented into distinct functional modules: a brewing chamber for the brewing process, a buffer reservoir for batch storage, a piston mechanism for pressurized extraction, and a control system. This segmentation allows each component to be optimized for its specific function while maintaining overall system manageability. The modular design reduces complexity by separating the active brewing mechanism from the storage and dispensing functions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-quality single cup production while efficiently handling larger volumes, improving efficiency, quality, and cost-effectiveness by accommodating both low and peak demand periods through flexible brewing capabilities.

Implementation Method 1

The apparatus includes controllable pressurized brewing in a column or chamber using a controllable piston moving in the chamber

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The piston is moved to draw the brewed beverage through a filter under force of suction and allow brewed beverage to drain from the chamber

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS8950318B2Brewer system with active brewing mechanism and buffer reservoir piston compression of brewing substance
Publication Date: 2015.02.10 BUNN COMMERCIAL LP
  • US8950318B2 patent drawing
  • US8950318B2 patent drawing
  • US8950318B2 patent drawing

AI summary

The present disclosure relates to an apparatus, system, and method of use for producing beverages. The apparatus includes at least a modular brewing mechanism. Also, the system includes a reservoir for retaining a volume of beverage produced by the brewing mechanism. The system includes controls for dispensing a single cup of beverage while producing multiple cycles of beverage for transfer to the reservoir. The system also includes controls for monitoring freshness of beverage, controllably disposing of beverage, and controlling production of single cup or batch production of beverage. The method and apparatus includes controllable pressurized brewing in a column or chamber using a controllable piston moving in the chamber and which may include controlling steep time, pressurization, extraction time, active controllable agitation of the brewing substance, as well as other brewing characteristics.