Concealed Diaphragm Connection for High-Resistance Piston Loudspeakers

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Solution Overview

Problem

Conventional loudspeakers face challenges in achieving high sound pressure levels at low frequencies due to acoustic short circuits between front and rear cavities, which are exacerbated by large air gaps, leading to reduced acoustic resistance and sound pressure output.

Innovation Solution

A high-acoustic-resistance piston motion loudspeaker with a concealed connecting structure between the vibrating diaphragm and the supporting structure, optimizing the design to minimize air gaps and enhance acoustic resistance, thereby increasing sound pressure levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a large air gap is used between the front and rear cavities to accommodate the vibrating diaphragm motion, then the vibration displacement range is improved, but the acoustic resistance decreases leading to acoustic short circuit and reduced sound pressure level

Engineering Contradiction:
Improvevibration displacement rangeVSAvoidacoustic resistance
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The connecting structure is moved from a coplanar arrangement with the vibrating diaphragm to a non-coplanar concealed arrangement. The connecting structure extends in the thickness direction of the base, creating a three-dimensional configuration where the connection points are positioned above or below the diaphragm plane. This dimensional change allows the air gap to be minimized in the horizontal plane while still accommodating the vertical vibration motion, thereby maintaining high acoustic resistance without restricting displacement range.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the distance between the edge of the vibrating diaphragm and the sidewall structure is increased to reduce acoustic resistance, then the acoustic resistance is improved, but the sound pressure level is reduced due to air leakage

Engineering Contradiction:
Improveacoustic resistanceVSAvoidsound pressure level
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The connecting structure is repositioned from the horizontal plane to the vertical dimension, extending in the thickness direction of the base. This allows the vibrating diaphragm to maintain a small distance from the sidewall structure in the horizontal plane, minimizing air leakage paths and maintaining high acoustic resistance, while the vertical extension of the connecting structure provides the necessary motion accommodation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If a coplanar connecting structure is used between the vibrating diaphragm and supporting structure, then the manufacturing is simplified, but the air gap between front and rear cavities becomes large causing acoustic short circuit

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidacoustic short circuit
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The connecting structure transitions from a two-dimensional coplanar arrangement to a three-dimensional non-coplanar configuration. The connecting structure extends vertically in the thickness direction of the base, with connection points positioned above or below the diaphragm plane. This spatial reconfiguration reduces the horizontal air gap between front and rear cavities, preventing acoustic short circuit while remaining compatible with conventional manufacturing processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The concealed connecting structure effectively reduces air leakage and increases acoustic resistance, resulting in improved sound pressure levels and manufacturing flexibility, suitable for traditional and MEMS loudspeakers.

Implementation Method 1

the acoustic resistance is directly proportional to a first power of an air viscosity coefficient and a first power of the air gap length

Methodology Applied
Scientific EffectAcoustic resistance: Viscous Damping

Implementation Method 2

a mechanical-acoustic energy conversion coefficient corresponding to a piston vibration mode is three times a mechanical-acoustic energy conversion coefficient of a vibrating diaphragm vibration mode

Methodology Applied
Scientific EffectMechanical-acoustic energy conversion: Vibration

Data Source

PatentUS12543005B2High-acoustic-resistance piston motion loudspeaker
Publication Date: 2026.02.03 BEIJING INST OF TECH
  • US12543005B2 patent drawing
  • US12543005B2 patent drawing
  • US12543005B2 patent drawing

AI summary

A high-acoustic-resistance piston motion loudspeaker disclosed in the present disclosure belongs to the field of sound-electricity conversion. The loudspeaker includes a substrate, a driving assembly, a vibrating diaphragm, a connecting assembly and a vibration cavity. The connecting assembly is not coplanar with the vibrating diaphragm, which is of a concealed connecting structure. The driving assembly is configured to drive the vibrating diaphragm to generate a piston motion. The vibrating diaphragm is located in the vibration cavity, and a displacement range of the vibrating diaphragm in a perpendicular direction is within a height range of the vibration cavity formed by a supporting structure extending in a thickness direction of a base, so as to achieve purposes of reducing air leakage and improving a sound pressure level in a working process of the loudspeaker.