Linear Compressor Piston Suction Muffler Thermal Isolation

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Solution Overview

Problem

Existing suction mufflers in linear motor compressors allow heat transfer from the piston to the refrigerant gas, leading to efficiency losses and potential damage, while also requiring additional masses to adjust natural frequencies.

Innovation Solution

A suction muffler design featuring tubular inserts with low thermal conductivity materials and annular passages that prevent direct contact between the refrigerant gas and the piston skirt, reducing heat transfer and allowing for frequency attenuation without additional masses by using the inserts' materials and geometry to adjust the compressor's natural frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a suction muffler is mounted radially spaced inwards from the tubular skirt portion of the piston, then noise attenuation is improved, but the gas being admitted is heated due to heat transfer from the piston

Engineering Contradiction:
Improvenoise attenuationVSAvoidgas temperature
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent introduces a thermal insulator as an intermediary element positioned between the piston tubular skirt and the suction muffler chamber. This insulator acts as a thermal barrier that prevents heat transfer from the piston to the gas in the muffler chamber, while still allowing the chamber to function for noise attenuation. The insulator material is specifically selected to have low thermal conductivity to effectively block heat flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The suction muffler is divided into functionally distinct zones: a first chamber for noise attenuation and a second chamber for gas flow. The tubular skirt is also segmented with the insulator forming a separate thermal barrier layer. This segmentation allows each zone to perform its specific function independently - noise reduction in the first chamber, heat isolation by the insulator, and gas flow in the second chamber.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If additional masses are added to adjust the natural frequency of the compressor, then vibration control is improved, but device complexity increases

Engineering Contradiction:
Improvenatural frequency controlVSAvoidcompressor structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The suction muffler chamber is designed to serve multiple functions simultaneously: it acts as a noise attenuation chamber, a thermal insulator housing, and a tuning mass for vibration control. By making the chamber itself the tuning mass rather than adding separate masses, the design achieves vibration control without increasing device complexity. The chamber's geometry and material properties are optimized to provide the required natural frequency adjustment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the vibration control function with the existing suction muffler structure. Instead of adding a separate tuning mass component, the design integrates the tuning mass function into the muffler chamber itself. The chamber's mass and stiffness characteristics are utilized to adjust the natural frequency, combining structural support, noise attenuation, and vibration control into a single integrated component.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces heat transfer and maintains operational reliability, while providing efficient noise attenuation and eliminating the need for extra masses to adjust the compressor's natural frequency, thus enhancing the compressor's efficiency and lifespan.

Implementation Method 1

a third tubular insert (63), in a material of low thermal conductivity and disposed so as to internally cover the piston skirt (11)

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

a suction muffler (60), comprising: a first and a second tubular insert (61, 62)... defining, in the interior thereof, a first and a second chamber (C1, C2)... an annular passage (15)... communicating the open rear end (11a) of the skirt (11) with the suction valve (50)

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS10012222B2Suction muffler located inside a piston of a linear compressor
Publication Date: 2018.07.03 EMBRACO IND DE COMPRESSORES E SOLUCOES EM REFRIGERACAO LTDA
  • US10012222B2 patent drawing
  • US10012222B2 patent drawing
  • US10012222B2 patent drawing

AI summary

The compressor comprises a movable assembly carrying a suction muffler and formed by: a piston (10) having a skirt (11) with an open rear end (11a) and a closed front end (11b) which carries a suction valve (50); and an actuator. The suction muffler comprises: a first and a second tubular insert (61, 62) defining a first and a second chamber (C1, C2) and having confronting open ends (61a, 62a) spaced from each other, and closed opposite ends (61b, 62b) respectively affixed to a top wall (12) of the piston (10) and to the actuator; a third tubular insert (63) internally lining the skirt (11); and an annular passage (15), between the third and the second tubular inserts (63, 62), open to the first and second chambers (C1, C2), and communicating the open rear end (11a) of the skirt (11) with the suction valve (50).