Linear Compressor Piston Suction Muffler Thermal Isolation
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Solution Overview
Problem
Existing suction mufflers in linear motor compressors allow heat transfer from the piston to the refrigerant gas, leading to efficiency losses and potential damage, while also requiring additional masses to adjust natural frequencies.
Innovation Solution
A suction muffler design featuring tubular inserts with low thermal conductivity materials and annular passages that prevent direct contact between the refrigerant gas and the piston skirt, reducing heat transfer and allowing for frequency attenuation without additional masses by using the inserts' materials and geometry to adjust the compressor's natural frequency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-generated harmful factors
If a suction muffler is mounted radially spaced inwards from the tubular skirt portion of the piston, then noise attenuation is improved, but the gas being admitted is heated due to heat transfer from the piston
Solution Approach 1:
The patent introduces a thermal insulator as an intermediary element positioned between the piston tubular skirt and the suction muffler chamber. This insulator acts as a thermal barrier that prevents heat transfer from the piston to the gas in the muffler chamber, while still allowing the chamber to function for noise attenuation. The insulator material is specifically selected to have low thermal conductivity to effectively block heat flow.
Solution Approach 2:
The suction muffler is divided into functionally distinct zones: a first chamber for noise attenuation and a second chamber for gas flow. The tubular skirt is also segmented with the insulator forming a separate thermal barrier layer. This segmentation allows each zone to perform its specific function independently - noise reduction in the first chamber, heat isolation by the insulator, and gas flow in the second chamber.
2Stability of the object's composition
If additional masses are added to adjust the natural frequency of the compressor, then vibration control is improved, but device complexity increases
Solution Approach 1:
The suction muffler chamber is designed to serve multiple functions simultaneously: it acts as a noise attenuation chamber, a thermal insulator housing, and a tuning mass for vibration control. By making the chamber itself the tuning mass rather than adding separate masses, the design achieves vibration control without increasing device complexity. The chamber's geometry and material properties are optimized to provide the required natural frequency adjustment.
Solution Approach 2:
The patent merges the vibration control function with the existing suction muffler structure. Instead of adding a separate tuning mass component, the design integrates the tuning mass function into the muffler chamber itself. The chamber's mass and stiffness characteristics are utilized to adjust the natural frequency, combining structural support, noise attenuation, and vibration control into a single integrated component.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively reduces heat transfer and maintains operational reliability, while providing efficient noise attenuation and eliminating the need for extra masses to adjust the compressor's natural frequency, thus enhancing the compressor's efficiency and lifespan.
Implementation Method 1
a third tubular insert (63), in a material of low thermal conductivity and disposed so as to internally cover the piston skirt (11)
Implementation Method 2
a suction muffler (60), comprising: a first and a second tubular insert (61, 62)... defining, in the interior thereof, a first and a second chamber (C1, C2)... an annular passage (15)... communicating the open rear end (11a) of the skirt (11) with the suction valve (50)
Data Source
AI summary
The compressor comprises a movable assembly carrying a suction muffler and formed by: a piston (10) having a skirt (11) with an open rear end (11a) and a closed front end (11b) which carries a suction valve (50); and an actuator. The suction muffler comprises: a first and a second tubular insert (61, 62) defining a first and a second chamber (C1, C2) and having confronting open ends (61a, 62a) spaced from each other, and closed opposite ends (61b, 62b) respectively affixed to a top wall (12) of the piston (10) and to the actuator; a third tubular insert (63) internally lining the skirt (11); and an annular passage (15), between the third and the second tubular inserts (63, 62), open to the first and second chambers (C1, C2), and communicating the open rear end (11a) of the skirt (11) with the suction valve (50).


