Pitcher Water Purifier Casing Segmentation and Lid Dynamics

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Solution Overview

Problem

The existing pitcher-type water purifiers face issues with impact resistance, shape design freedom, transverse mounting, storability, and filling efficiency of water purification materials, particularly due to limitations in casing design and cartridge structure.

Innovation Solution

The pitcher-type water purifier features a cylindrical casing with a separate bottom and peripheral wall, an ABS resin construction for impact resistance, a pivotable dial board for easy removal, and a water purifying cartridge with a housing lid and intake holes optimized for efficient filling and filtration, allowing for increased capacity and compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the casing is integrally molded by injection-molding a transparent resin, then the manufacturing process is simple, but the impact resistance of the bottom is insufficient

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidimpact resistance of bottom
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The casing is divided into two separate parts: the peripheral wall and the bottom. The peripheral wall is injection-molded from transparent resin, while the bottom is separately formed and then attached to the peripheral wall. This segmentation allows each part to be optimized independently - the bottom can be made from high-impact-resistance material or designed with reinforcement structures without affecting the manufacturing simplicity of the peripheral wall.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If the casing is integrally molded, then manufacturing is easier, but the shape design freedom is limited

Engineering Contradiction:
Improvemanufacturing easeVSAvoidshape design freedom
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

By dividing the casing into separable components (peripheral wall and bottom), the design team can independently optimize the shape of each part. The peripheral wall can be designed with specific contours for aesthetic or functional purposes, while the bottom can be shaped to accommodate mounting requirements or structural reinforcement, without being constrained by integral molding limitations.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the pitcher lid is designed for liquid-tight closing, then storability is improved, but transverse mounting capability is lost

Engineering Contradiction:
Improveliquid-tight closing capabilityVSAvoidtransverse mounting capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The pitcher lid incorporates a rotatable dial board that can be positioned in different orientations. When mounted vertically, the lid provides liquid-tight closing. When the pitcher is mounted horizontally in a refrigerator, the dial board can be rotated to a horizontal position, allowing the pitcher to be stored transversely while maintaining sealing functionality. This dynamic adjustment capability enables the same lid design to support both vertical and horizontal mounting configurations.

Inventive Principle:
Principle #15Dynamics

4Productivity

If the water purifying cartridge uses a housing lid with intake holes, then water intake is improved, but filling efficiency of purification materials is reduced

Engineering Contradiction:
Improvewater intake efficiencyVSAvoidfilling efficiency of purification materials
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The housing lid with intake holes is positioned at the top of the cartridge, creating a three-dimensional arrangement where water enters from above and flows downward through the purification materials. This vertical flow path maximizes the utilization of the cartridge's internal volume, allowing purification materials to be filled efficiently in the lower portions while maintaining effective water intake and filtration performance in the upper sections with the lid and intake holes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the impact resistance and shape design freedom of the pitcher, enables transverse mounting, improves storability, and increases the filling efficiency of water purification materials within the cartridge, addressing previous limitations.

Implementation Method 1

a hollow fiber film module 4112...as the water purification material 4113

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

an adsorbing material 4111 such as an activated carbon...as the water purification material 4113

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10189720B2Water purifying cartridge and pitcher-type water purifier
Publication Date: 2019.01.29 MITSUBISHI RAYON CLEANSUI CO LTD
  • US10189720B2 patent drawing
  • US10189720B2 patent drawing
  • US10189720B2 patent drawing

AI summary

The present invention relates to a pitcher-type water purifier, comprising: a pitcher body including a cylindrical casing having a bottom and a partition for partitioning the inside of the casing; a pitcher lid liquid-tightly closing an opened top end of the pitcher body; and a water purifying cartridge detachably attached to an opened attachment part in the partition.