Center Pivot Agricultural System for Soil Compaction Reduction

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Solution Overview

Problem

Current farming practices using wheeled equipment lead to soil compaction, rutting, and damage to fields due to the need for large, expensive machinery and animal traffic, which limits productivity and optimal growing conditions.

Innovation Solution

An automatic, rotating agricultural system with a center pivot frame and frame segments that rotate to irrigate, plant, and harvest crops, using radial conveyors and cutterheads to minimize soil contact and allow for all-weather, 24/7 operations, while storing cut forage in a feed storage bin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If wheeled equipment is used to plant or harvest crops, then farming operations can be performed, but soil compaction and rutting occur causing damage to the field

Engineering Contradiction:
Improvefarming operation capabilityVSAvoidsoil compaction and rutting
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional wheeled mechanical equipment with a rotating robotic system that uses tracked or minimal-contact movement mechanisms. The robotic system performs planting and harvesting operations without the heavy wheel-based machinery that causes soil compaction, thereby maintaining productivity while eliminating soil damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the fundamental movement parameter from wheeled contact to rotating platform movement with minimal ground contact. The robotic system can adjust its weight distribution and contact pressure, allowing it to perform farming operations while maintaining optimal soil conditions by controlling the degree of ground interaction.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If large wheeled equipment is used to complete farming tasks quickly, then productivity is improved, but the equipment size and cost increase

Engineering Contradiction:
Improvefarming task completion speedVSAvoidequipment size and cost
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The patent divides the farming system into multiple independent robotic units or modular components that can operate simultaneously or be deployed as needed. This segmentation allows the system to maintain high productivity through parallel operations while keeping individual unit sizes and costs manageable, avoiding the need for single large expensive machines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The robotic farming system is designed with multi-functional capabilities, where a single robotic platform can perform multiple farming tasks such as planting, harvesting, and monitoring. This universality reduces the need for multiple specialized large machines, thereby decreasing overall equipment size requirements and costs while maintaining productivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Duration of action of moving object

If wheeled equipment operates in wet conditions, then farming can continue, but soil damage and rutting are exacerbated

Engineering Contradiction:
Improvefarming operation continuityVSAvoidsoil damage in wet conditions
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The robotic farming system incorporates dynamic adjustment capabilities that allow it to adapt its movement and operational characteristics based on real-time soil conditions. When wet conditions are detected, the system can adjust its weight distribution, slow down operations, or modify its movement pattern to minimize soil disturbance, enabling continuous farming without exacerbating soil damage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention integrates sensors and feedback mechanisms that continuously monitor soil moisture and condition. This feedback allows the robotic system to make real-time adjustments to its operations, preventing soil damage in wet conditions by modifying its behavior based on environmental conditions while maintaining farming operation continuity.

Inventive Principle:
Principle #23Feedback

4Productivity

If current forage harvesting systems cut forage near ground height, then harvesting efficiency is improved, but plant growth is harmed

Engineering Contradiction:
Improveforage harvesting efficiencyVSAvoiddamage to plant growth
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The robotic forage harvesting system incorporates preliminary assessment and planning capabilities that allow it to optimize cutting height and pattern before harvesting begins. By pre-planning the harvest strategy based on plant characteristics and growth stage, the system can maintain high harvesting efficiency while preserving plant health and promoting future growth through appropriate cutting heights.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system maintains optimal growing conditions by minimizing soil compaction and allowing for continuous, high-productivity farming, enabling all-weather operations and reducing the need for extensive machinery and animal traffic, thereby enhancing crop yield and field recovery.

Implementation Method 1

at least one cutterhead coupled to the cutter trolley beam to cut forage or crop

Methodology Applied
Scientific EffectMechanical cutting:

Implementation Method 2

The radial conveyor moves the cut forage or crop in the radial direction of the section frame

Methodology Applied
Scientific EffectConveyor transport:

Implementation Method 3

The cutter conveyor moves the cut forage or crop from the cutterhead to the radial conveyor

Methodology Applied
Scientific EffectConveyor transport:

Implementation Method 4

The frame segments are connected to the center pivot frame and are configured to pivot or rotate about the center pivot frame

Methodology Applied
Scientific EffectRotational motion:

Implementation Method 5

At least one of the frame segments may have a driving wheel to drive the frame segments connected to each other to pivot or rotate about the center pivot frame

Methodology Applied
Scientific EffectFriction drive: Friction

Implementation Method 6

The frame segments may include irrigation supply pipes to supply water to sprinklers or nozzles connected to the irrigation supply pipes

Methodology Applied
Scientific EffectFluid transport:

Implementation Method 7

The agricultural system may include a solar panel unit that includes a plurality of solar panels that produce electrical energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 8

The at least one power source may include one or more rechargeable batteries

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS11716935B2Automatic rotating agricultural system to irrigate, plant, gather forage, and/or harvest field and method for operating the system
Publication Date: 2023.08.08 FOI GRP
  • US11716935B2 patent drawing
  • US11716935B2 patent drawing
  • US11716935B2 patent drawing

AI summary

The automatic, rotating agricultural system rotates around a central pivot point in either a full rotation or a partial arc to irrigate, plant and/or harvest a field. The agricultural system includes a center pivot frame, a plurality of frame segments connected to each other, and a feed storage bin connected to the center pivot frame and the frame segments. The frame segment includes a section frame including wheels to enable movements, a cutter trolley beam extends in a radial direction of the section frame, a cutterhead coupled to the cutter trolley beam to cut forage or crop, a radial conveyor that moves the cut forage or crop in the radial direction of the section frame, and a cutter conveyor that moves the cut forage or crop from the cutterhead to the radial conveyor.