Pivotable Cover Switching Device for Carrier Rail Mounting

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Solution Overview

Problem

Conventional electrical switching devices require significant space for mounting and dismounting, and their securing devices can be difficult to access, especially in series connections, making them cumbersome and less user-friendly.

Innovation Solution

A switching device with a pivotable housing cover that acts as both a signal contact connector and an actuating element for the securing device, allowing for easy mounting and dismounting by simultaneously closing or opening the contact connection and locking or unlocking the device from the carrier rail.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional securing devices with fixed holding geometry are used, then the switching device can be reliably mounted on the carrier rail, but the device requires significant space for mounting and dismounting operations

Engineering Contradiction:
Improvemounting reliabilityVSAvoidspace requirement
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies the dynamics principle by making the holding geometry movable rather than fixed. The holding geometry can shift between a mounting position (where the switching device can be placed on the carrier rail) and a locked position (where it secures the device firmly). This dynamic adjustment allows reliable mounting while reducing the space required for operations.

Inventive Principle:
Principle #15Dynamics

2Reliability

If conventional securing devices are used in series connections, then the switching devices can be mounted on the carrier rail, but the securing device or actuating element becomes difficult to access

Engineering Contradiction:
Improvemounting stabilityVSAvoidaccessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies the multi-functionality principle by designing the cover to serve multiple purposes: it acts as both the actuating element for the holding geometry and as a protective cover for the switching device. By integrating these functions, the cover remains easily accessible for operation while the device maintains stable mounting when secured to the carrier rail.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a manually operable actuating element is provided for the securing device, then the holding geometries can be locked or unlocked, but the device complexity increases

Engineering Contradiction:
Improvemanual controlVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies the merging principle by combining the actuating element and the cover into a single integrated component. The cover itself serves as the actuating element that directly interacts with the holding geometry, eliminating the need for separate actuators or complex mechanisms. This integration maintains manual control capability while significantly reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10622177B2Switching device
Publication Date: 2020.04.14 ELLENBERGER & POENSGEN GMBH
  • US10622177B2 patent drawing
  • US10622177B2 patent drawing
  • US10622177B2 patent drawing

AI summary

A switching device having a housing, with a cover that can pivot about a rotational axis, and a securing device for carrier rail mounting. The cover has at least one coupling contact for an electrical and/or signal-type contact connection with at least one engageable switching device. A closing or releasing of the contact connection occurs with a pivoting of the cover. A locking or unlocking of the securing device occurs with a pivoting of the cover. The securing device has a spring-elastic clipping element shaped on the housing, for force-locking securing to a carrier rail end face, and has a sliding element, which is mounted such that it can slide in a linear manner within the housing and is coupled to the cover, for interlocking securing to the carrier rail end face opposite the clipping element.