Reusable Aerosol Article with Pivotable Housing for Cleaning Access

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Solution Overview

Problem

Aerosol-generating devices face issues with waste accumulation and residue deposition, leading to device impairment and compromised user experience due to the non-reusable nature of aerosol-forming articles, which results in frequent device cleaning challenges and environmental waste.

Innovation Solution

A reusable aerosol-generating article with a pivotable housing and compartment design allows for easy access and cleaning, incorporating a heating element and air-flow path, enabling multiple uses and reducing waste by separating aerosol-forming substrate replacement from device maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If aerosol-forming articles are made disposable and discarded after use, then ease of operation is improved, but loss of substance increases due to large amount of waste

Engineering Contradiction:
Improveease of useVSAvoidwaste
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The aerosol-forming article is divided into two segments: a reusable housing and a disposable aerosol-forming substrate. The housing contains the compartment, filter, and mouthpiece, while the substrate is replaced after use. This segmentation allows the non-consumable parts to be reused, reducing waste while maintaining ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies discarding and recovering by discarding only the consumed aerosol-forming substrate while recovering and reusing the housing, filter, and mouthpiece. This selective discarding reduces the overall waste generated compared to complete disposal of the entire article.

Inventive Principle:
Principle #34Discarding and recovering

2Ease of operation

If aerosol-forming articles are discarded after use, then ease of operation is improved, but object-generated harmful factors increase due to residue deposition in device cavity

Engineering Contradiction:
Improveease of useVSAvoidresidue deposition
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The aerosol-forming substrate is extracted as a separate replaceable component from the housing. This extraction allows the substrate to be removed and discarded after use, preventing residue from being deposited in the device cavity, while the housing remains clean and reusable.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By segmenting the article into housing and substrate, the invention isolates the residue-generating component (substrate) from the device cavity. When the substrate is replaced, residue is contained within the disposable portion and discarded with it, preventing contamination of the reusable housing and device cavity.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If the housing is made cleanable and accessible, then ease of repair is improved, but device complexity increases due to pivotable parts and compartment design

Engineering Contradiction:
ImprovecleanabilityVSAvoidstructural complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The housing incorporates pivotable parts that allow dynamic opening and closing access to the compartment. This dynamic design enables easy cleaning and substrate replacement while maintaining a compact closed structure, balancing cleanability with acceptable complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces residue deposition in devices, facilitates easy cleaning, and minimizes environmental waste by allowing the aerosol-generating article to be reused multiple times, improving user experience and device functionality.

Implementation Method 1

Such devices heat the aerosol-forming substrates to a sufficiently high temperature for generating an aerosol for inhalation by the user

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20230413917A1Reusable aerosol-generating article with a compartment for the aerosol-forming substrate
Publication Date: 2023.12.28 PHILIP MORRIS PRODUCTS SA
  • US20230413917A1 patent drawing
  • US20230413917A1 patent drawing
  • US20230413917A1 patent drawing

AI summary

A reusable aerosol-generating article configured to be received into a cavity of an aerosol-generating device is provided, the reusable aerosol-generating article including: a housing including a compartment configured to receive an aerosol-forming substrate and an air-flow tube arranged downstream of the compartment, at least parts of the housing being pivotable about a hinge and configured to provide access to the compartment and the air-flow tube. An aerosol-generating system, including an aerosol-generating device including a cavity, and the reusable aerosol-generating article, is also provided.