Pivotable Conveyance Unit for Image Forming Maintenance Access

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Solution Overview

Problem

Existing image forming apparatuses face challenges in maintaining workability and accessibility around the feed unit, particularly during maintenance and replacement tasks, due to the compact design which restricts the space and complicates the positioning of components.

Innovation Solution

The image forming apparatus incorporates a rotatable cover member and a pivotable conveyance unit with a swing guide that changes positions based on the open or closed state, creating a larger distance between the feed unit and the swing guide, thereby increasing the working space and simplifying maintenance access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the apparatus uses a compact design with fixed components, then the structure remains simple and stable, but the working space around the feed unit becomes limited and maintenance access becomes difficult

Engineering Contradiction:
Improveworking space around feed unitVSAvoidstructural complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the conveyance unit pivotable between a closed position (forming part of the sheet conveyance passage) and an open position (远离 the feed unit). This dynamic configuration allows the conveyance unit to adapt its position based on operational needs, providing larger working space during maintenance while maintaining a compact closed structure during operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the cover member into two functional parts: a fixed cover body and a pivotable conveyance unit. This segmentation allows the conveyance unit to be independently positioned, enabling maintenance personnel to access the feed unit more easily when the conveyance unit is in the open position, without compromising the overall structural integrity.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the apparatus maintains a fixed compact structure, then manufacturing and assembly are simplified, but accessibility for maintenance and replacement tasks is restricted

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidstructural configuration complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The pivotable conveyance unit provides dynamic accessibility, allowing maintenance personnel to easily access the feed unit by opening the conveyance unit. This dynamic feature improves ease of operation for maintenance tasks while adding only a single pivotable joint to the structural configuration, which remains relatively simple to manufacture.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The swing guide acts as an intermediary mechanism that facilitates the pivoting motion of the conveyance unit. It provides a simple mechanical interface that enables easy opening and closing movements, improving maintenance accessibility without requiring complex actuation systems or control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the conveyance unit is fixed in position, then the structural configuration remains simple, but the distance between the feed unit and swing guide is insufficient, reducing workability

Engineering Contradiction:
ImproveworkabilityVSAvoidcomponent positioning mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The conveyance unit pivots about a pivot point to dynamically adjust the distance between the feed unit and swing guide. When opened, it creates sufficient working space for maintenance operations. The pivot mechanism itself remains simple, requiring only a fixed pivot point and swing guide, avoiding complex positioning systems.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11840415B2Image forming apparatus
Publication Date: 2023.12.12 KYOCERA DOCUMENT SOLUTIONS INC
  • US11840415B2 patent drawing
  • US11840415B2 patent drawing
  • US11840415B2 patent drawing

AI summary

An image forming apparatus has an apparatus main body, a sheet conveyance passage, a cover member, a conveyance unit, a sheet tray, a first sheet feeding portion, and a feed unit. The sheet conveyance passage is inside the apparatus main body. The conveyance unit is inside the cover member and is supported to be pivotable between an open position and a closed position. The first sheet feeding portion has a feed unit. The conveyance unit has a swing guide of which a lower end part is swingably supported on the apparatus main body and which, in the closed position, is located in a first position to face the feed unit and constitute part of the sheet conveyance passage and, in the open position, is located in a second position to be located away from the feed unit.