Poultry Dropping Drying Fan with Pivotable Mounting

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Solution Overview

Problem

Existing poultry management devices face inefficiencies in drying poultry droppings due to high energy losses and poor drying uniformity, particularly because of the need for long air ducts that result in friction-related pressure losses, leading to suboptimal drying performance and increased ammonia emissions.

Innovation Solution

A poultry management device with a pivotable fan element mounted at an angle of 45° to 90° relative to the collection face, which enables efficient air movement and water absorption, reducing drying time, energy consumption, and ammonia emissions by utilizing existing space and minimizing friction losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a drying device with air duct and radial blowers is used to direct air stream onto poultry droppings, then drying of droppings is achieved, but significant pressure losses occur due to friction in long air ducts, resulting in poor energy efficiency

Engineering Contradiction:
Improvepressure lossVSAvoiddrying performance
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The invention extracts the drying function from a centralized remote drying system with long air ducts and distributes it to individual pivotable fan elements positioned directly at each collection face. This eliminates the need for long air ducts and radial blowers, thereby removing the source of friction-related pressure losses while maintaining effective drying performance at each location independently

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The drying system is segmented into multiple independent pivotable fan elements, each serving a specific collection face. This segmentation allows each fan element to operate independently with minimal air duct length, eliminating the cumulative pressure losses that occur in centralized systems with long air ducts serving multiple collection faces

Inventive Principle:
Principle #1Segmentation

2Productivity

If a separate drying tunnel is installed to dry poultry droppings, then drying is achieved, but the installation complexity and space requirements increase significantly

Engineering Contradiction:
Improvedrying capabilityVSAvoidinstallation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention merges the drying function with the existing collection device structure by integrating pivotable fan elements directly at the collection faces. This eliminates the need for a separate drying tunnel installation, reducing both installation complexity and space requirements while maintaining effective drying capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pivotable fan elements serve multiple functions: they provide drying air flow, can be adjusted to different angles (45° to 90°) to optimize drying uniformity, and are positioned to work directly with the collection face geometry. This multi-functionality eliminates the need for separate dedicated drying infrastructure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces drying time, energy usage, and ammonia emissions, improving drying uniformity and reducing the complexity and space requirements for the drying process, while enhancing the overall hygiene and well-being of the animals by efficiently processing droppings on-site.

Implementation Method 1

The solution significantly reduces drying time, energy usage, and ammonia emissions, improving drying uniformity

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

efficient air movement and water absorption

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11197465B2Poultry management device having a drying device
Publication Date: 2021.12.14 BIG DUTCHMAN INTERNATIONAL GMBH
  • US11197465B2 patent drawing
  • US11197465B2 patent drawing
  • US11197465B2 patent drawing

AI summary

A poultry management device comprises a living area for the poultry, a collection device having a collection face for poultry droppings, the collection device being disposed below the living area, and a drying device configured for drying the poultry droppings on the collection device. The drying device comprises a fan element which is mounted so as to be pivotable about a pivot axis which is aligned at an angle of 45° to 90° in relation to the collection face.