Pivotable Hermaphroditic Connector Assembly for Multi-Directional Panel Coupling
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Solution Overview
Problem
Existing electrical connector assemblies are limited in their ability to form reliable connections between panel members, as they typically require a specific directional coupling, which restricts flexibility and increases manufacturing complexity.
Innovation Solution
The development of pivotable electrical connector assemblies with hermaphroditic contacts that can be securely mounted to panel members, allowing for coupling from multiple directions and maintaining a fixed or changing orientation, reducing component parts and enabling scalability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional electrical connector assemblies are used with fixed directional coupling, then manufacturing and assembly are simplified, but flexibility in orientation and adaptability are reduced
Solution Approach 1:
The connector assembly incorporates a pivotable connection mechanism that allows the connector to dynamically adjust its orientation. The housing includes a pivotable portion that can rotate relative to the body, enabling the connector to adapt to different coupling directions while maintaining a relatively simple structural design.
Solution Approach 2:
The connector assembly is designed with universal adaptability through its pivotable connection capability, allowing it to function in multiple orientations and coupling directions. This multi-functional design enables a single connector type to replace multiple specialized connectors, reducing overall system complexity.
2Ease of operation
If connector assemblies require specific directional coupling, then connection reliability is maintained, but operational flexibility and ease of installation are reduced
Solution Approach 1:
The pivotable connection allows the connector to dynamically align during the coupling process, making installation easier by accommodating slight misalignments. The spring-loaded contact members also provide dynamic adjustment, maintaining reliable electrical connection while facilitating easier operation.
Solution Approach 2:
The spring-loaded contact members provide beforehand cushioning by pre-loading the electrical contacts with spring force. This ensures reliable electrical connection is maintained even when the connector pivots to different orientations, compensating for potential gaps or misalignments before they affect connection integrity.
3Adaptability or versatility
If fixed orientation connectors are used, then manufacturing precision requirements are reduced, but adaptability to different panel configurations is limited
Solution Approach 1:
The pivotable housing portion allows the connector to adapt to different panel configurations dynamically, reducing the need for precise manufacturing alignment. The connector can be oriented at different angles after assembly, providing flexibility in panel layouts without requiring high manufacturing precision for each specific configuration.
Data Source
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Figure 5
AI summary
A connector assembly (10) is secured to a panel member (12) for electrically coupling with a second connector assembly (10') secured to a second panel member. Each of the connector assemblies includes a contact (14, 14') having a first portion (20, 20') and a second portion (22, 22') disposed at a predetermined spacing from each other. The predetermined spacing of each contact (14, 14') is configured and disposed to receive the second portion of the other contact. The second portions and corresponding first and second portions of the connector assembly and second connector assembly are pivotably connectable.