Pivotable Light Module Articulation for Vehicle Headlamp Alignment

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Solution Overview

Problem

Existing motor vehicle illuminating devices face complexity in adjusting light modules relative to each other, requiring intricate mountings and slide guides, which complicates achieving optimal and legally compliant light exposure.

Innovation Solution

A supporting body with pivotable light modules, an articulation mechanism, and prestressing devices allows for adjustable light modules to be easily aligned, enabling independent pivoting about multiple axes for precise light distribution adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If complex mountings and slide guides with ball joint connections are used to adjust light modules, then the light modules can be adjusted relative to one another, but the device complexity increases

Engineering Contradiction:
Improveadjustability of light modulesVSAvoidcomplexity of mounting system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The adjustment system is segmented into independent pivotable light modules, each adjustable about specific axes through articulations. This allows individual module adjustment without requiring complex interconnected mounting systems, reducing overall device complexity while maintaining adjustability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light modules are designed to be dynamically adjustable through pivotable articulations rather than fixed mountings. Each module can be independently positioned and locked, providing ease of operation without requiring complex slide guides or ball joint connections throughout the entire mounting system.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If multiple adjusting devices are provided for independent adjustment of light modules about multiple axes, then the light exposure can be precisely adjusted to meet legal requirements, but the device complexity increases

Engineering Contradiction:
Improveprecision of light exposure adjustmentVSAvoidnumber of adjusting devices
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The articulation mechanism serves multiple functions simultaneously - it provides pivotable connections for adjustment, structural support for the light module, and positioning reference. This multi-functionality reduces the need for separate adjusting devices for each degree of freedom, achieving precise light exposure adjustment without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The articulation structure inherently provides the adjustment capability through its geometric design and pivot points. The system uses its own structural elements (articulations and mounting bodies) to enable adjustment rather than requiring additional external adjusting mechanisms, thereby achieving precision without excessive complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9744900B2Lighting device for a motor vehicle
Publication Date: 2017.08.29 ZKW GRP GMBH
  • US9744900B2 patent drawing
  • US9744900B2 patent drawing
  • US9744900B2 patent drawing

AI summary

The invention relates to an illuminating device (1) for a motor vehicle, comprising two or more light modules (2), which light modules (2) are provided to generate a common light distribution, and a common supporting body (3), on which the at least two light modules (2) are fastened, wherein at least one of the light modules (2) is mounted on the supporting body (3) so as to be pivotable about at least one axis (H, V) with respect to the supporting body (3), and wherein the at least one pivotable light module (2) is mounted on the supporting body (3) in an articulated manner by means of an articulation (4) so as to be pivotable about the at least one axis (V, H), wherein at least one prestressing device (5) is also provided, by means of which the at least one adjustable light module (2) is held in a prestressed manner on the supporting body (3) pivotably about the articulation (4).