Pivotable Multi-Fuse Assemblies for Reversible Power Flow Protection

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Solution Overview

Problem

Existing power distribution systems face challenges in maintaining selective and adequate protection coordination when power flow direction reverses, leading to miscoordination of fuse utilization and unnecessary load disconnection.

Innovation Solution

Implementing a power line pivotable fuse assembly with multiple fuses, each rated for different electrical conditions, and a pivotable assembly that allows switching fuses based on power flow direction, ensuring the closest fuse to a fault point disconnects the minimum number of loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single fuse is used in the power line, then the device complexity is reduced, but the protection coordination reliability deteriorates when power flow direction reverses

Engineering Contradiction:
Improvefuse assembly structureVSAvoidprotection coordination
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The fuse assembly employs a pivotable connection point that allows dynamic reconfiguration of fuse connections based on power flow direction. The assembly can pivot between first and second configurations, enabling the system to adapt its protection coordination to match the current power flow direction, thereby maintaining reliability without excessive complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The single fuse assembly serves multiple functions by being reconfigurable for different power flow directions. The pivotable mechanism allows the same physical assembly to perform protection coordination for both first and second power flow directions, eliminating the need for separate fuse assemblies for each direction

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple fuse assemblies are deployed for different power flow directions, then the protection coordination reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection coordinationVSAvoidfuse assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A single fuse assembly is designed to perform the functions of multiple fuse assemblies by incorporating a pivotable connection point. This allows one assembly to be reconfigured for different power flow directions, replacing the need for separate dedicated assemblies for each direction and thereby reducing overall device complexity while maintaining protection coordination reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If fuses are manually reconfigured after power flow direction change, then the protection coordination is maintained, but the loss of time increases

Engineering Contradiction:
Improveprotection coordinationVSAvoidfuse reconfiguration time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The pivotable connection point enables rapid reconfiguration of the fuse assembly by simply pivoting to the appropriate configuration rather than requiring manual fuse replacement. This dynamic mechanism significantly reduces the time needed to adapt protection coordination to changed power flow directions while maintaining system reliability

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If the fuse assembly is made pivotable to switch fuses, then the adaptability to power flow direction changes is improved, but the device complexity increases

Engineering Contradiction:
Improveresponse to power flow directionVSAvoidpivotable assembly structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A pivotable connection point is incorporated into the fuse assembly, enabling it to adapt to different power flow directions by pivoting between configurations. This single dynamic element provides the necessary adaptability without introducing excessive complexity, as the pivot mechanism is simpler than alternative reconfiguration methods

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures proper protection coordination, minimizes miscoordination, reduces costs, and maintains system reliability by ensuring the correct fuses are engaged based on power flow direction, thus optimizing load management.

Implementation Method 1

a pivotable assembly 113 that allows switching fuses based on power flow direction

Methodology Applied
Scientific EffectPivoting mechanism: Hinge

Implementation Method 2

the fuse experiences an increase in heat. That increase will cause the fuse to melt disconnecting the transformer from the power line

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250308830A1Power line protection coordination schemes using pivotable multi-fuse assemblies
Publication Date: 2025.10.02 SAUDI ARABIAN OIL CO
  • US20250308830A1 patent drawing
  • US20250308830A1 patent drawing
  • US20250308830A1 patent drawing

AI summary

Power line protection coordination schemes using pivotable multi-fuse assemblies includes multiple power line fuse assemblies deployed on a power line. Each fuse assembly includes multiple fuses that can be pivoted about an electrical connection point. Multiple fuses across the multiple power line fuse assemblies are tagged with a common visual code. Multiple such common visual codes are defined. Each common visual code maps to a protection coordination scheme to manage power flowed to loads on the power line. In turn, each protection coordination scheme is mapped to a direction of flow of power. Based on a chosen direction, a protection coordination scheme is identified. When the identified scheme is deployed, all fuses tagged with the visual code mapped to the scheme are deployed by pivoting fuses about the electrical connection point.