Pivotable Vehicle Sill Assembly for Cab Back Panel Stowage

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Solution Overview

Problem

Conventional pickup trucks with unibody configurations lack an effective mechanism to securely pivot and stow the cab back panel assembly, which complicates the transition between passenger and cargo areas, and does not efficiently utilize the cargo bed space when the panel is open.

Innovation Solution

A pivotable sill assembly is integrated with the vehicle, allowing the cab back panel to pivot between a latching and stowed position, with a securing system that includes a striker and latch mechanism, enabling the panel to separate the passenger compartment from the cargo area and providing an extendable support for cargo bed coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cab back panel assembly is made pivotable to improve accessibility, then cargo bed accessibility is improved, but the securing mechanism becomes more complex

Engineering Contradiction:
Improvecargo bed accessibilityVSAvoidsecuring mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The sill assembly is designed to be pivotable rather than fixed, allowing it to move between a latching position (engaging with the cab back panel) and a stowed position (vertically beneath the cargo bed floor). This dynamic positioning enables the panel to be easily opened and closed while maintaining a secure connection when closed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sill assembly serves multiple functions: it acts as a structural support, provides a latching mechanism for the cab back panel, and can be stowed away to maximize cargo space. This multi-functionality reduces the need for separate components, thereby managing complexity while improving accessibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of stationary object

If the sill assembly is stowed beneath the cargo bed floor to maximize space, then cargo area volume is improved, but the securing reliability may be compromised

Engineering Contradiction:
Improvecargo area volumeVSAvoidsecuring reliability
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The sill assembly is positioned in advance at the latching location, ready to engage with the cab back panel before the panel is closed. This preliminary positioning ensures that the securing action is reliable and does not compromise the engagement strength, even though the assembly can be stowed afterward to maximize cargo space.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the cab back panel assembly is designed to separate passenger and cargo areas, then functional versatility is improved, but the mechanism complexity increases

Engineering Contradiction:
Improvefunctional versatilityVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cab back panel assembly is divided into separate pivotable components that can independently move between closed and open positions. This segmentation allows the panel to function as both a separator between passenger and cargo areas and as an accessible opening, providing versatility without requiring an overly complex integrated mechanism.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11565645B2Pivotable sill for a vehicle
Publication Date: 2023.01.31 FORD GLOBAL TECH LLC
  • US11565645B2 patent drawing
  • US11565645B2 patent drawing
  • US11565645B2 patent drawing

AI summary

A vehicle assembly includes, among other things, a cab back panel assembly pivotably coupled to a cab of a vehicle, and a sill assembly that includes a portion of a securing system. The sill assembly is pivotably coupled to the vehicle. The sill assembly is pivotable back and forth between a latching position where the cab back panel assembly can engage the portion of the sill assembly and a stowed position.