Pivotable Solar Panels on Intermodal Containers

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Solution Overview

Problem

Existing portable solar power systems integrated into standard intermodal containers are inefficient in snowy climates due to snow accumulation and weight issues, and are limited by horizontal panel configurations that do not account for latitude, leading to reduced power output.

Innovation Solution

The system features pivotable solar panels secured to a top bracket, allowing them to be angled relative to the container, with support braces extending between the panels and the container to maintain an optimal tilt angle for sunlight capture, independent of the container's length, thus maximizing power generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If solar panels are positioned horizontally on the container, then installation is simple and structure is stable, but power output is reduced due to inability to capture maximum sunlight at optimal angles

Engineering Contradiction:
Improveinstallation simplicityVSAvoidpower output
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies the dynamics principle by making the solar panels rotatable about a vertical axis, allowing them to dynamically adjust their orientation to track the sun's movement across the sky. This rotational capability enables the panels to maintain optimal incident angles throughout the day, maximizing power capture while preserving installation simplicity through a relatively straightforward mounting mechanism.

Inventive Principle:
Principle #15Dynamics

2Productivity

If solar panels are cantilevered outwards from the container, then more panels can be installed to increase power output, but snow accumulation on cantilevered panels may cause collapse due to excessive weight

Engineering Contradiction:
Improvepower outputVSAvoidstructural stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies the dimensionality change principle by rotating the solar panels about a vertical axis rather than extending them horizontally outward. This vertical rotation allows the panels to be positioned in a different spatial dimension, capturing sunlight from various angles without requiring cantilevered extensions that would be vulnerable to snow load. The panels remain supported by the container structure while achieving enhanced power output.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If solar panels are positioned at a fixed angle to capture maximum sunlight, then power output is optimized, but snow accumulation on angled panels blocks sunlight and may damage panels with weight

Engineering Contradiction:
Improvepower outputVSAvoidsnow accumulation effects
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by enabling the panels to rotate about a vertical axis, allowing them to adapt their orientation dynamically. In snowy conditions, the panels can be rotated to positions where snow accumulation is minimized or where the panels can be more easily cleared, while still maintaining effective sunlight capture during operational periods. This dynamic adjustment capability mitigates the harmful effects of snow accumulation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies composite materials by using a mounting structure that combines the container body with rotational mounting mechanisms. This composite structure allows the panels to be securely attached while maintaining the ability to rotate and adjust, providing both structural support and operational flexibility to应对 snow and other environmental conditions.

Inventive Principle:
Principle #40Composite materials

4Reliability

If solar panel array width is limited to the container length, then all panels can be supported by the main body, but potential power output is limited

Engineering Contradiction:
Improvepanel support stabilityVSAvoidpower output
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dimensionality change by utilizing vertical rotation about a vertical axis mounted on the container. This allows the solar panels to extend their effective coverage area in a different dimension rather than being constrained to horizontal expansion limited by container length. The rotational mechanism enables panels to sweep through a larger angular range, effectively increasing the array width and power potential while maintaining stable support from the container's mounting structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances power output by allowing solar panels to be positioned at an optimal angle relative to the sun, regardless of snow conditions and container length, improving efficiency and reliability in various environmental settings.

Implementation Method 1

Solar energy is a renewable, environmentally sustainable alternate energy source which can be used at virtually any location

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11444568B2Shipping container solar panel system
Publication Date: 2022.09.13 CARRINGTON SCOTT
  • US11444568B2 patent drawing
  • US11444568B2 patent drawing
  • US11444568B2 patent drawing

AI summary

An apparatus for portable power generation comprises an intermodal container having a front bracket and a top bracket secured to a top thereof. At least one front solar panel assembly is hinged to the top bracket, wherein the at least one front solar panel assembly is pivotable between a stored position proximate to and substantially parallel to the front of the intermodal container and an extended position angularly rotated upward about the top bracket to an angle relative to the front of the intermodal container and at least one top solar panel assembly hinged to the top bracket wherein the at least one top solar panel assembly is pivotable between a stored position proximate to and substantially parallel to the top of the intermodal container and an extended position angularly rotated upward about the top bracket to an angle relative to the top of the intermodal container.