Pivotable Storage Trays for Modular Tool Access
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Solution Overview
Problem
Existing tool storage systems often leave tools in inaccessible positions, requiring trays to be removed for access, which is inefficient for workers.
Innovation Solution
A modular storage system with pivotable trays that allow upper trays to pivot open, providing access to lower trays without removal, and angled channels for storing longer tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If trays are stacked to store more tools, then storage capacity is improved, but accessibility to lower trays deteriorates
Solution Approach 1:
The patent applies the dynamics principle by making the upper tray pivotable relative to the lower tray. The upper tray can rotate between a closed position (for compact storage) and an open position (for accessing lower tray tools). This dynamic mechanism allows the storage system to maintain high capacity while enabling easy access to previously inaccessible lower trays without removing any components.
2Ease of operation
If trays are made removable for access, then accessibility is improved, but device complexity increases
Solution Approach 1:
Instead of making trays removable (which would add complexity), the patent uses a pivot mechanism that allows the upper tray to rotate open. This dynamic opening mechanism provides access to lower trays while maintaining the structural integrity and simplicity of the tray connections. The pivot axis and engagement features enable easy access without requiring complete removal and reinstallation of trays.
3Adaptability or versatility
If channels are added for storing longer tools, then adaptability is improved, but device complexity increases
Solution Approach 1:
The patent applies segmentation by dividing the tray structure into functional zones: horizontal channels for shorter tools and angled channels for longer tools. This segmented approach allows the tray to accommodate various tool lengths and types without requiring a completely redesigned storage structure. The channels are integrated into the tray body, adding adaptability while minimizing additional complexity.
Data Source
AI summary
Tool supporting trays for a modular storage unit are provided. The tool supporting trays are configured to pivotably engage to provide access to tools and/or tool accessories positioned on both trays. In various specific embodiments, an upper tray is stacked above a lower tray. The upper tray is pivotable in an upward direction, away from the lower tray such that a user can access tools and/or tool accessories supported by the lower tray without removing the upper tray from the modular storage unit.


