Pivotable Trailer Rear Drag Reduction System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional aerodynamic rear fairings on trailers often obstruct rear doors, requiring users to dismount and reattach them for loading/unloading, which is inconvenient and increases drag, leading to reduced fuel efficiency.

Innovation Solution

A drag reduction system comprising pivotable main and secondary wall panels that automatically deploy and stow with the rear swing doors, channeling airflow and preventing panel movement beyond predetermined limits, thus maintaining aerodynamic efficiency without obstructing door operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a fixed rear fairing is installed to reduce aerodynamic drag, then fuel efficiency is improved, but the rear door cannot be opened for loading/unloading cargo

Engineering Contradiction:
Improvefuel efficiencyVSAvoiddoor operation
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The rear fairing is designed as a movable structure that pivots between a retracted position (when doors are open) and a deployed position (when doors are closed). This dynamic configuration allows the fairing to automatically adjust its position based on door status, maintaining aerodynamic efficiency during travel while enabling unrestricted door access for cargo operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fairing is pre-configured to automatically deploy when the rear door is closed and retract when the door is opened. This preliminary automated action eliminates the need for manual intervention to reposition the fairing, ensuring aerodynamic benefits are maintained without obstructing door operation.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If a movable fairing is added to allow door access, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvedoor operationVSAvoidfairing mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fairing mechanism is merged with the door assembly, sharing common pivot points, support structures, and actuation systems. This integration reduces the number of separate components and simplifies the overall system while maintaining the ability to automatically adjust the fairing position with door operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The movable fairing structure serves multiple functions: it reduces aerodynamic drag during travel, allows door access for cargo operations, and automatically adjusts its position based on door status. This multi-functionality reduces the need for separate systems, thereby reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If the fairing is deployed to reduce drag, then aerodynamic efficiency is improved, but the rear door cannot be accessed for loading/unloading

Engineering Contradiction:
Improveaerodynamic dragVSAvoiddoor access
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The fairing transitions from a static to a dynamic configuration, automatically deploying when the door is closed to reduce aerodynamic drag and retracting when the door is opened to enable cargo access. This dynamic adaptation allows the system to optimize for aerodynamic efficiency during travel and for operational versatility during loading/unloading.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fairing system is self-regulating, automatically adjusting its position based on the door status without requiring manual intervention. When the door is closed, the fairing self-deploys to reduce drag; when the door is opened, it self-retracts to allow access, thereby adapting to different operational requirements autonomously.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces aerodynamic drag, enhances fuel efficiency, and simplifies door operation by automatically adjusting with the doors, eliminating the need for manual repositioning, while maintaining aerodynamic benefits during travel.

Implementation Method 1

channeling airflow and preventing panel movement beyond predetermined limits, thus maintaining aerodynamic efficiency

Methodology Applied
Scientific EffectAerodynamic flow channeling: Flow Separation

Data Source

PatentUS9855982B2Aerodynamic rear drag reduction system for a trailer
Publication Date: 2018.01.02 WABASH NATIONAL CORP
  • US9855982B2 patent drawing
  • US9855982B2 patent drawing
  • US9855982B2 patent drawing

AI summary

A drag reduction system is configured to be coupled to a rear frame assembly of a trailer including a rear swing door and a rear frame. The drag reduction system includes a main wall panel configured to be coupled to a vertical member of the rear frame to extend generally rearwardly of the trailer at least partially along a height of the trailer. The main wall panel is pivotable relative to the rear frame between a deployed position wherein the inner surface of the wall panel is spaced-apart from the outer surface of the rear swing door, and a stowed position wherein the inner surface of the wall panel is adjacent to and engaged with the outer surface of the rear swing door.