Pivoting Exhaust Duct Layout for Extractor Surface Drying

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Solution Overview

Problem

Extractor cleaning machines face inefficiencies in airflow exhaust systems, which hinder effective drying of surfaces after cleaning and may lead to moisture accumulation, affecting the cleaning process and machine performance.

Innovation Solution

The design incorporates a base exhaust duct and a body exhaust duct that cooperate to form an exhaust passageway, allowing airflow generated by the suction source to be directed onto the surface, aiding in drying, and are movable relative to each other as the machine pivots between upright and inclined positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the exhaust system uses a fixed rigid duct configuration, then the structural simplicity is maintained, but the airflow distribution consistency deteriorates when the machine pivots between positions

Engineering Contradiction:
Improvestructural simplicityVSAvoidairflow distribution consistency
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The exhaust duct is designed with flexible segments that can dynamically adjust their configuration as the machine pivots between upright and inclined positions. This dynamic flexibility allows the duct to maintain proper airflow alignment and consistent distribution regardless of the machine's orientation, resolving the contradiction between structural simplicity and airflow consistency.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the exhaust duct is rigid and fixed, then the device complexity is reduced, but the adaptability to different machine positions deteriorates

Engineering Contradiction:
Improveexhaust duct structureVSAvoidadaptability to machine positions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The exhaust duct incorporates flexible joints and movable segments that enable the system to adapt to different machine positions (upright, inclined, etc.) without requiring a completely rigid complex structure. This dynamic design provides adaptability while maintaining reasonable structural simplicity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The exhaust duct system uses nested or telescopic segments that can extend and retract or reposition relative to each other as the machine pivots. This nesting principle allows the duct to accommodate various machine positions while avoiding excessive structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Device complexity

If the exhaust outlet is fixed in position, then the structural complexity is minimized, but the surface drying effectiveness deteriorates due to inconsistent airflow distribution

Engineering Contradiction:
Improveexhaust outlet positioningVSAvoidsurface drying effectiveness
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The exhaust outlet is designed to move or adjust its effective positioning relative to the surface as the machine pivots. This dynamic positioning ensures that the airflow remains consistently directed onto the surface for effective drying, without requiring a complex fixed positioning system.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances surface drying by ensuring consistent airflow distribution, improving the cleaning process and reducing moisture retention, thereby enhancing the overall efficiency and effectiveness of the extractor cleaning machine.

Implementation Method 1

The suction source is operable to generate an airflow that is discharged through the exhaust outlet of the base and onto the surface

Methodology Applied
Scientific EffectAirflow generation:

Implementation Method 2

The base exhaust duct and the body exhaust duct cooperate to form an exhaust passageway between the suction source and the exhaust outlet

Methodology Applied
Scientific EffectFluid flow through ducts:

Data Source

PatentUS9615713B2Extractor cleaning machine
Publication Date: 2017.04.11 TECHTRONIC IND CO LTD
  • US9615713B2 patent drawing
  • US9615713B2 patent drawing
  • US9615713B2 patent drawing

AI summary

An extractor cleaning machine that includes a base having a base exhaust duct having an exhaust outlet directed toward a surface being cleaned. The extractor further includes a suction source that is operable to generate an airflow that is discharged through the exhaust outlet of the base and onto the surface, which is configured to at least partially dry the surface. The extractor further includes a body pivotally coupled to the base such that the body is pivotable between an upright position and an inclined position, and the body includes a body exhaust duct that is movable relative to the base exhaust duct as the handle pivots between the upright position and the inclined position. The base exhaust duct and the body exhaust duct cooperate to form an exhaust passageway between the suction source and the exhaust outlet.