Pivoting Fuse Shuttle for Accessible Fuse Replacement

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Solution Overview

Problem

Replaceable fuses in electrical transmission equipment are difficult to access and replace, especially in poorly accessible locations, and large fuse boxes complicate safe insertion and prevent access to hot power lines.

Innovation Solution

A fuse holder with a housing and pivotally and slidably cooperating fuse shuttle that allows for easy loading and secure positioning of fuses, enabling pivoting movement of at least 20 degrees and resilient receptacles for cylindrical fuse ends, facilitating safe and efficient replacement without disabling power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If fuse boxes are made large to accommodate multiple fuses, then more fuses can be stored, but access to fuses becomes more difficult

Engineering Contradiction:
Improvenumber of fuses accommodatedVSAvoidaccess to fuses
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The fuse box is segmented into multiple independent fuse holders, each capable of holding one or more fuses. This segmentation allows the overall system to accommodate many fuses while maintaining compact individual units that are easy to access. Each fuse holder can be independently accessed without disturbing other fuses in the box.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fuse holder incorporates a movable fuse receiving device that can pivot between a first position (for easy access and fuse insertion) and a second position (for secure operation). This dynamic mechanism allows the fuse to be easily accessed when needed while maintaining a compact profile when not in use, resolving the contradiction between accommodation capacity and accessibility.

Inventive Principle:
Principle #15Dynamics

2Reliability

If fuses are made large for safe handling, then safety is improved, but insertion into fuse box becomes more difficult

Engineering Contradiction:
Improvesafety during handlingVSAvoidinsertion into fuse box
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A fuse holder acts as an intermediary device between the large fuse and the fuse box. The fuse holder provides a mechanism for safely holding and manipulating the large fuse, making it easier to insert and remove from the fuse box without direct handling of the fuse itself. This intermediary structure enables safe handling of large fuses while facilitating easy insertion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The movable fuse receiving device pivots between positions to facilitate easy insertion of large fuses. When in the first position, the receiving device is accessible for loading large fuses. When pivoted to the second position, it secures the fuse in place. This dynamic movement makes insertion easier while maintaining safety during operation.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If fuse box is minimized in size for easy access, then accessibility is improved, but safe insertion becomes more difficult

Engineering Contradiction:
Improveaccess to fusesVSAvoidsafe insertion without contacting hot power line
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The fuse holder serves as an intermediary that provides a safe interface for inserting fuses into the compact fuse box. It includes features such as insulated barriers and guided insertion paths that prevent contact with hot power lines while maintaining a compact overall size. This intermediary structure enables safe insertion in minimized fuse box configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fuse holder is pre-configured with proper insulation, positioning features, and safety barriers before the fuse insertion process. This preliminary preparation ensures that even in a minimized fuse box, the insertion process remains safe by preventing contact with hot power lines from the outset, rather than requiring complex safety measures during the actual insertion.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10886089B2Fuse holder and associated method
Publication Date: 2021.01.05 REGAL BELOIT AMERICA INC
  • US10886089B2 patent drawing
  • US10886089B2 patent drawing
  • US10886089B2 patent drawing

AI summary

A holder for receiving fuses is provided. The holder includes a housing and a fuse shuttle. The fuse shuttle is slidably cooperable with the housing in a first portion of the housing and pivotally cooperable with the housing in a second portion of the housing. The fuse shuttle and the housing define a fuse loading position and a fuse operational position.