Pivoting Mirror Optical Module for Long-Range Duplex Light Transfer

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Solution Overview

Problem

Existing systems for data transfer by light beams face challenges in achieving efficient duplex communication over large distances with minimal power consumption and maintaining cleanliness of optical surfaces while allowing modules to move past each other.

Innovation Solution

The system employs offset and pivotable mirrors in communication modules, allowing light beams to be deflected and focused onto sensors, with a collimator to parallelize light and reduce irradiance, and contact surfaces to pivot mirrors during module movement, ensuring alignment and cleanliness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the transmitter and receiver are disposed vertically offset with mirrors, then duplex communication over large distances is enabled with reduced power consumption, but the device complexity increases due to additional mirror and pivot mechanisms

Engineering Contradiction:
Improvepower consumptionVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent transitions from horizontal to vertical arrangement of transmitter and receiver components. The light beam path is redirected vertically through the use of mirrors positioned at angles, enabling duplex communication in a compact vertical footprint while reducing power consumption over long distances.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Mirrors are introduced as intermediary elements to redirect light beams between the vertically offset transmitter and receiver. The mirrors enable the light path to navigate the vertical offset without requiring the components to be horizontally aligned, thus enabling long-distance communication with reduced power while managing the added structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If mirrors are used to deflect light beams in vertical direction, then alignment perpendicular to ground reduces dirt and dust deposition, but the manufacturing precision requirements increase for proper mirror positioning

Engineering Contradiction:
Improvesurface contaminationVSAvoidmirror positioning precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The mirror surfaces and optical components are aligned perpendicular to the ground, creating an equipotential orientation relative to gravity. This vertical alignment ensures that dirt and dust particles, which naturally settle downward, do not accumulate on the optical surfaces, thereby reducing contamination while requiring precise manufacturing to maintain the perpendicular orientation.

Inventive Principle:
Principle #12Equipotentiality

3Adaptability or versatility

If contact surfaces are added to pivot mirrors during module movement, then modules can pass each other without disrupting data transfer, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvemodule movement capabilityVSAvoidmanufacturing ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The mirror assembly is made dynamic by introducing contact surfaces that allow the mirror to pivot during module movement. This dynamic adjustment enables the system to maintain proper optical alignment even when modules move relative to each other, enhancing adaptability while adding mechanical complexity to the mirror mounting structure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables full-duplex communication over large distances with reduced power and minimal surface contamination, while allowing modules to pass each other without disrupting data transfer.

Implementation Method 1

The receiver has a mirror that can be pivoted about a pivot axis extending in the vertical direction between a folded-out position and a folded-in position. The mirror is disposed such that a light beam incident from the longitudinal direction is deflected toward the light sensor by the mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The transmitter has a collimator which parallelizes strongly divergent light generated by the light source into a light beam

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 3

the receiver has an optical element, e.g., a lens or lens system, which focuses a light beam deflected by the mirror onto the light sensor

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS12481102B2Communication module for a system for transferring data by light beams and system for transferring data by light beams
Publication Date: 2025.11.25 SEW EURODRIVE GMBH & CO KG
  • US12481102B2 patent drawing
  • US12481102B2 patent drawing
  • US12481102B2 patent drawing

AI summary

A communication module for a system for transferring data by light beams includes a transmitter for emitting a light beam in which data to be transferred are encoded, and a receiver for receiving a light beam. The transmitter includes a light source, and the receiver includes a light sensor. The transmitter and receiver are disposed offset from each other in a vertical direction. The transmitter emits a light beam in a longitudinal direction. The receiver has a mirror, which can be pivoted about a pivot axis extending in the vertical direction between a folded-out position and a folded-in position. The mirror is disposed such that a light beam incident from the longitudinal direction is deflected toward the light sensor by the mirror in the folded-out position. A system for transferring data by light beams includes at least one first communication module and at least one second communication module.