Pivoting Multileaf Collimator for Large Field Coverage

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Solution Overview

Problem

Conventional multileaf collimators (MLCs) face limitations in field shaping flexibility and cost due to leaf tip over-travel and carriage position constraints, which restrict their ability to effectively perform dynamic treatment techniques like IMRT and VMAT, particularly in achieving large, fully independent field sizes and volumes.

Innovation Solution

A carriageless MLC design with a pivoting mechanism that allows full overtravel and two degrees of freedom, enabling independent leaf tip positions and automatic field combining through treatment planning algorithms, thereby enhancing field shaping capabilities for larger field sizes and volumes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If leaf tips are extended far from carriage boxes to increase field size, then field shaping flexibility is improved, but leaf tip lateral position variance increases causing leaf gap leakage and collision risk

Engineering Contradiction:
Improvefield shaping flexibilityVSAvoidleaf tip lateral position precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The MLC is divided into multiple carriage boxes, each independently controllable. This segmentation allows the system to achieve large field coverage through coordinated movement of multiple carriages rather than extending individual leaves excessively, thereby maintaining positioning precision while expanding field shaping capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The MLC implements dynamic carriage movement during treatment delivery. Carriages can move in and out of the treatment field dynamically, allowing the system to adapt leaf reach to the specific field size and shape requirements for each treatment segment, optimizing both field coverage and positioning accuracy.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If leaf tails are made very long to enable precise cantilevered extension, then leaf tip positioning precision is improved, but MLC weight and size increase leading to higher cost

Engineering Contradiction:
Improveleaf tip positioning precisionVSAvoidMLC weight
Core Design Contradiction:
Manufacturing precisionVSWeight of stationary object

Solution Approach 1:

The MLC is divided into multiple carriage boxes, each independently controllable. This segmentation allows the system to achieve large field coverage through coordinated movement of multiple carriages rather than extending individual leaves excessively, thereby maintaining positioning precision while expanding field shaping capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The MLC implements dynamic carriage movement during treatment delivery. Carriages can move in and out of the treatment field dynamically, allowing the system to adapt leaf reach to the specific field size and shape requirements for each treatment segment, optimizing both field coverage and positioning accuracy.

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If more leaves are added to increase field size coverage, then maximal field size is improved, but cost and device complexity increase while reliability decreases

Engineering Contradiction:
Improvemaximal field sizeVSAvoidnumber of leaves
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The MLC implements dynamic carriage movement during treatment delivery. Carriages can move in and out of the treatment field dynamically, allowing the system to adapt leaf reach to the specific field size and shape requirements for each treatment segment, optimizing both field coverage and positioning accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Each carriage box is designed to be universally applicable for different field sizes and configurations. The same carriage design can handle various treatment scenarios by adjusting its position and the extent of leaf extension, reducing the need for specialized components for different field sizes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If conventional MLC carriage position limitations are maintained, then device simplicity is preserved, but instantaneous field shaping area is restricted to 15×40 cm2

Engineering Contradiction:
Improvecarriage position controlVSAvoidinstantaneous field shaping area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The MLC implements dynamic carriage movement during treatment delivery. Carriages can move in and out of the treatment field dynamically, allowing the system to adapt leaf reach to the specific field size and shape requirements for each treatment segment, optimizing both field coverage and positioning accuracy.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20180256920A1Pivoting multileaf collimator and method for large field coverage
Publication Date: 2018.09.13 VARIAN MEDICAL SYSTEMS INC
  • US20180256920A1 patent drawing
  • US20180256920A1 patent drawing
  • US20180256920A1 patent drawing

AI summary

A radiation apparatus includes a source operable to generate a radiation beam, a multileaf collimator operable to shape of the radiation beam, and a pivoting mechanism configured to pivot the multileaf collimator about the source. The radiation apparatus may further include a rotating mechanism configured to rotate the multileaf collimator about an axis passing through the source and the multileaf collimator.