Pivoting Mounting Rail Adapter for Easy Electrical Assembly Fastening

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Solution Overview

Problem

Existing mounting rail adapters do not facilitate easy installation and removal of electrical assemblies, particularly those without built-in mounting rail fastening elements, making the process cumbersome and difficult for users.

Innovation Solution

A mounting rail adapter with pivot bearing elements that allow for pivoting motion between the electrical assembly and the adapter, featuring angled retaining pins and snap-in arms for secure fastening and locking, enabling easy installation, removal, and operation of electrical assemblies on various mounting rails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional fastening methods are used to attach electrical assemblies to mounting rails, then the electrical assembly can be securely fastened, but the installation and removal process becomes cumbersome and difficult

Engineering Contradiction:
Improveease of installation and removalVSAvoidsecure fastening
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies the dynamics principle by transforming the static fastening connection into a dynamic pivotable connection. The electrical assembly is designed with a pivotable mounting connection that allows it to be attached to the mounting rail in a pivoting motion rather than requiring complex alignment and fastening operations. This dynamic connection maintains secure fastening through the pivot bearing element while dramatically simplifying installation and removal operations.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If electrical assemblies without built-in mounting rail fastening elements are used, then design flexibility is improved, but the fastening process becomes more complex and user-unfriendly

Engineering Contradiction:
Improvedesign flexibilityVSAvoidfastening process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the intermediary principle by introducing a mounting rail adapter as a mediating component between the electrical assembly and the mounting rail. The adapter includes a pivot bearing element that simplifies the connection process, allowing electrical assemblies without built-in fastening elements to be easily mounted. This intermediary component handles the complexity of the fastening process while maintaining design flexibility for various electrical assembly types.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If pivotable connection is implemented, then installation and removal are simplified, but the structural complexity of the fastening mechanism increases

Engineering Contradiction:
Improvesimplified installation and removalVSAvoidstructural complexity of fastening mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies the segmentation principle by dividing the fastening mechanism into distinct functional segments: the pivot bearing element for simplified attachment, the retaining pin for securing, and the snap-in arm for locking. This segmentation allows each component to perform its specific function efficiently, maintaining overall structural simplicity while enabling the pivotable connection that simplifies installation and removal operations.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11916359B2Mounting rail adapter and set consisting of mounting rail adapter and electrical assembly
Publication Date: 2024.02.27 WAGO VERW GMBH
  • US11916359B2 patent drawing
  • US11916359B2 patent drawing
  • US11916359B2 patent drawing

AI summary

A mounting rail adapter for fastening at least one electrical assembly to a mounting rail. The mounting rail adapter has mounting rail fastening elements that fasten the mounting rail adapter to the mounting rail and an assembly fastening region that is configured to fasten the at least one electrical assembly. In the assembly fastening region, at least one assembly fastening element is provided, at which the electrical assembly can be fastened to the mounting rail adapter. The at least one assembly fastening element forms a pivot bearing element to form a pivot joint between the electrical assembly and the mounting rail adapter.