Pivoting Resection Guide for Precision Osteotomy Cuts

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Solution Overview

Problem

Conventional surgical tools lack precision and accuracy in guiding osteotomy cuts during orthopedic procedures, leading to potential errors and inefficiencies in correcting bone conditions.

Innovation Solution

A patient-specific osteotomy system featuring a pivoting resection guide with temporary fasteners and a cutter guide, designed based on medical imaging, to accurately engage and guide cutting tools for precise bone resections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional cutting tools are used for osteotomy, then the surgeon can perform the procedure with manual dexterity, but the precision and accuracy of the osteotomy cuts deteriorate

Engineering Contradiction:
Improveprecision of osteotomy cutsVSAvoidcomplexity of cutting guidance system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A resection guide is introduced as an intermediary device between the surgeon and the bone. The guide includes a guide surface that contacts the bone and a cutter guide that directs the cutting tool, ensuring the osteotomy is made at the precise predetermined location and orientation without requiring complex real-time navigation systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The resection guide is configured with a guide surface and cutter guide that are pre-designed to establish the desired osteotomy trajectory before the cutting begins. The guide surface is shaped to match the patient's anatomy and pre-determine the correct positioning and orientation of the cut, eliminating the need for complex intraoperative adjustments

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If conventional cutting tools are used for osteotomy, then the surgical procedure can be performed with standard instruments, but the accuracy of locating and positioning osteotomy cuts deteriorates

Engineering Contradiction:
Improveaccuracy of osteotomy location and positioningVSAvoidease of using cutting guidance system
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The resection guide serves as a mechanical intermediary that translates the predetermined osteotomy plan into accurate physical execution. The guide surface contacts specific anatomical landmarks on the patient's bone, and the cutter guide provides a mechanical constraint that ensures the cutting tool follows the exact predetermined trajectory

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The resection guide is divided into distinct functional components: a guide surface for anatomical registration, a cutter guide for tool direction, and a pivot axis for rotational movement. This segmentation allows each component to be optimized for its specific function while maintaining overall ease of operation

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If a pivoting resection guide with patient-specific bone engagement surface is used, then the precision of osteotomy cuts is improved, but the device complexity increases

Engineering Contradiction:
Improveprecision of osteotomy cutsVSAvoidcomplexity of resection guide structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The guide surface of the resection guide is specifically shaped to match the local anatomy of the patient's bone at the osteotomy site. This patient-specific customization of the guide surface ensures precise anatomical registration and positioning, while the rest of the device maintains a relatively simple and universal structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The resection guide incorporates a pivot axis that allows the cutter guide to rotate relative to the guide surface. This dynamic feature enables the cutting tool to be positioned at the correct angle and orientation while maintaining contact with the anatomical landmarks, providing precision without requiring a completely rigid and complex structure

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240108414A1Apparatus, system, and method for generating patient-specific implants and/or instrumentation
Publication Date: 2024.04.04 TREACE MEDICAL CONCEPTS INC
  • US20240108414A1 patent drawing
  • US20240108414A1 patent drawing
  • US20240108414A1 patent drawing

AI summary

An apparatus, system, and method are disclosed for remediating a condition present in a patient. In some implementations, the device may include one or more temporary fasteners configured to engage one or more bones of a patient's foot. In addition, the device may include a pivoting resection guide having: a first bone attachment feature configured to receive at least one of one or more temporary fasteners; a second bone attachment feature configured to receive at least one of one or more temporary fasteners; a cutter guide coupled between the first bone attachment feature and the second bone attachment feature, the cutter guide configured to guide a cutting tool as the cutter guide rotates about a pivot axis coupled to the first bone attachment feature and the second bone attachment feature.