Pivoting Rib Insert Clamp for Non-Penetrating Panel Mounting
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Solution Overview
Problem
Installing structures on standing seam metal panel building surfaces without puncturing them is challenging due to the high cost and potential for leakage and corrosion, as well as the need for a method that does not compromise the integrity of the expensive building surface.
Innovation Solution
A mounting device comprising a mounting body with a rib receptacle and an insert, where the mounting body includes a base, first and second legs, and a clamping fastener, allowing for secure attachment to a rib of a building surface without puncturing it, using a pivoting mechanism to engage the insert with the rib, thereby distributing the load and minimizing contact points.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If structures are installed on standing seam metal panel building surfaces by puncturing them, then the structures can be securely attached, but the building surface integrity is compromised leading to potential leakage and corrosion
Solution Approach 1:
The mounting device is divided into multiple components: a mounting body with legs and an separate insert with a projection. The insert is inserted into the rib through a non-penetrative approach, while the mounting body provides the clamping mechanism. This segmentation allows secure attachment without puncturing the building surface.
Solution Approach 2:
The insert acts as an intermediary element between the rib and the mounting body. It is inserted into the rib and provides a interface for the mounting body to clamp onto, enabling secure attachment while maintaining the integrity of the rib structure.
2Reliability
If standing seam metal panels are used for building surfaces, then the aesthetic and durability are improved, but the cost of the building surface increases
Solution Approach 1:
The mounting device utilizes the existing rib structure of the standing seam panel system for attachment. By clamping onto the rib without requiring additional fasteners that would penetrate the panels, the system leverages the inherent structure of the expensive building surface to provide secure mounting, thereby protecting the investment in the high-quality panels.
3Reliability
If a non-penetrative mounting method is used to protect the building surface, then leakage and corrosion risks are reduced, but the attachment security may be compromised
Solution Approach 1:
The insert features a curved projection that fits into a corresponding curved recess in the rib. This curved interface provides a large contact area and mechanical interlocking, enabling secure attachment without penetration. The curvature allows the insert to be firmly seated while maintaining a non-penetrative connection.
Solution Approach 2:
The insert is pre-inserted into the rib structure before the mounting body is attached. This preliminary action positions the insert in a way that provides both secure mechanical engagement and a barrier that prevents water infiltration, thereby ensuring both attachment security and leakage prevention.
4Device complexity
If a simple mounting device is used to reduce complexity, then the installation is easier, but the ability to accommodate different rib configurations is reduced
Solution Approach 1:
The mounting device is designed with universal features that allow it to accommodate different rib configurations. The legs can be positioned at various angles and the insert can be oriented to match different rib orientations (e.g., square, rectangular, or other geometric shapes). This multi-functionality enables a single mounting device design to work across various rib types without increasing complexity.
Data Source
AI summary
A mounting device (100) for installation on a hollow rib of a panel is disclosed. The mounting device (100) includes a mounting body (102), an insert (160), and at least one clamping fastener (180). The mounting body (102) includes an upper section or base (104), along with a first leg (112) and a second leg (122) that each extend downwardly from the base (104) in at least generally diverging relation to one another. The first leg (112) includes a first projection (116) positionable in a recess on one sidewall of a rib, while the insert (160) includes a second projection (164) positionable in a recess on the opposite sidewall of this same rib. The clamping fastener(s) (180) extends through the second leg (122) of the mounting body (102) and forces the insert (160) in the direction of the first leg (112) of the mounting body (102).