Pivoting Side Conveyor Layout for Narrow Crusher Transport
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Solution Overview
Problem
Existing movable crushing apparatuses face challenges with side conveyors that complicate transportation due to their need for hydraulic detachment, separate transport, and safety risks, requiring multiple workers and additional equipment.
Innovation Solution
A pivotable side conveyor mechanism that allows manual pivoting and locking into various positions without hydraulic actuators, maintaining connected hoses and cables, and eliminating the need for lifting devices.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If the side conveyor is folded to the side of the machine during transportation using hydraulic cylinders and joints, then the transportation width is reduced, but the device complexity increases and safety risks arise
Solution Approach 1:
The invention extracts and removes the hydraulic cylinders and joints from the side conveyor structure, replacing them with a simpler manual folding mechanism. This eliminates the complex hydraulic system while achieving the same transportation width reduction goal through a more straightforward mechanical design.
Solution Approach 2:
The invention replaces the hydraulic mechanical system with a pure mechanical manual folding system. By using manual effort instead of hydraulic power, the system achieves the folding function with fewer components, reduced complexity, and eliminated hydraulic hoses that pose safety risks.
2Adaptability or versatility
If the side conveyor is entirely detached from its fastening points for changing sides, then the side conveyor can be repositioned, but the time required and safety risks increase
Solution Approach 1:
The invention incorporates pre-designed fastening points and a standardized quick-connection mechanism that allows the side conveyor to be rapidly repositioned from one side of the machine to the other. The preliminary design of the fastening system enables quick attachment and detachment without requiring complete disassembly, significantly reducing repositioning time.
3Ease of operation
If hydraulic hoses are detached when transporting the side conveyor separately, then the conveyor can be moved, but safety risks for persons and the environment increase
Solution Approach 1:
The invention extracts and removes the hydraulic hoses from the side conveyor system entirely, replacing the hydraulic-powered conveyor with a manual folding and transport mechanism. This eliminates the safety risks associated with detached hydraulic hoses while maintaining the ability to transport the side conveyor easily.
Data Source
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AI summary
A movable processing apparatus (1 ) for mineral material processing comprises a movable frame (2) and a side conveyor (4) which is attached to the frame, and a pivot joint (13) for the side conveyor which pivot joint is attached between the side conveyor (4) and the frame (2), and the side conveyor is pivotable horizontally around the pivot joint to one or more operating positions at least on one side of the processing apparatus and to a transportation position.