Pivoting Toner Container for Easier Toner Replenishment

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Solution Overview

Problem

Existing electrophotographic image forming apparatuses lack a convenient mechanism for replenishing toner to the toner supply unit, similar to the ink replenishment systems in ink jet type image forming apparatuses.

Innovation Solution

The image forming apparatus includes a toner container with an inlet opening that is pivotally movable between two positions, allowing for easy toner replenishment by pivoting the container to a higher position for access, and a connecting tube that facilitates toner supply to the developing device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a toner container is made stationary for stable toner supply, then toner supply reliability is improved, but toner replenishment convenience deteriorates

Engineering Contradiction:
Improvetoner supply reliabilityVSAvoidtoner replenishment convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The toner container is designed to be pivotally movable between a first position (for stable supply) and a second position (for replenishment access). This dynamic positioning allows the container to adapt between operational states: stationary during toner supply to the developing device, and movable to a higher position during replenishment for user access.

Inventive Principle:
Principle #15Dynamics

2Volume of moving object

If the inlet opening is positioned at a low position for compact design, then device compactness is improved, but toner replenishment accessibility deteriorates

Engineering Contradiction:
Improvedevice compactnessVSAvoidtoner replenishment accessibility
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The toner container utilizes vertical dimension for replenishment accessibility. By pivoting the container to a second position that is higher than the first position, the inlet opening becomes more accessible to users during replenishment operations, while maintaining a compact horizontal footprint when in the first position.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12386285B2Image forming apparatus capable of facilitating toner replenishment to toner supply unit
Publication Date: 2025.08.12 BROTHER KOGYO KK
  • US12386285B2 patent drawing
  • US12386285B2 patent drawing
  • US12386285B2 patent drawing

AI summary

An image forming apparatus includes a main casing, a developing roller, a connecting tube, and a toner container. The main casing includes a sheet supply tray. The developing roller is provided in the main casing. The connecting tube has one end portion and another end portion inside the main casing. The toner container is for accommodating toner. The one end portion of the connecting tube is connected to the toner container. The toner container has an inlet opening for replenishing toner. The toner container is pivotally movable between a first position and a second position about the connecting tube. A position of the inlet opening at the second position is higher than a position of the inlet opening at the first position.