Pivoting Trailer Ramp for Easier Heavy Equipment Loading

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Solution Overview

Problem

Existing trailers for heavy construction machinery require cumbersome installation and transportation of separate loading ramps, which complicates the loading process and compromises safety.

Innovation Solution

A trailer with a pivoted frame and integrated rear ramp, equipped with load and tire pressure sensors, allows for easy loading and enhanced safety features such as adjustable braking forces and tire pressure monitoring, along with a pivoting extension section and underrun protection to ensure stability and safety during operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a separate ramp is used for loading, then the loading function is provided, but the installation and transportation becomes cumbersome

Engineering Contradiction:
Improveloading easeVSAvoidinstallation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent integrates the loading ramp directly onto the trailer frame, merging two previously separate components (trailer and ramp) into a single unified structure. The ramp is permanently mounted on the trailer with pivot axes connected to the frame, eliminating the need for separate installation and transportation of ramps while maintaining the loading function.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the ramp is extended to reduce loading angle, then the loading ease is improved, but the structural complexity increases

Engineering Contradiction:
Improveloading easeVSAvoidramp structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The ramp is divided into multiple segments or sections that can be extended relative to each other. The extension section is connected via pivotable arms with parallel pivot axes, allowing the ramp to be extended in a controlled manner to reduce the loading angle while maintaining structural manageability through modular segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ramp extension mechanism utilizes parallel pivot axes that are offset from each other in a dimensional arrangement, allowing the extension section to move in a direction that reduces the loading angle while maintaining stability through the geometric relationship between the parallel axes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If sensors are added for load and tire pressure monitoring, then the safety is improved, but the device complexity increases

Engineering Contradiction:
Improvetrailer safetyVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Load sensors and tire pressure sensors are integrated into the trailer structure to automatically monitor and report the trailer's condition. The sensors provide self-monitoring capabilities without requiring external intervention, enabling automatic detection of overload conditions and tire pressure issues while maintaining relatively simple implementation through direct integration into existing structural elements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution facilitates easy and safe loading of heavy machinery by integrating a rear ramp and sensors, enhancing stability and safety through adjustable braking and real-time monitoring, reducing manual handling and potential damage.

Implementation Method 1

a spring element, particularly a gas spring element, is provided to support the relative movement of the ramp and the extension section

Methodology Applied
Scientific EffectGas spring: Spring

Data Source

PatentEP4613552A1Trailer with a ramp
Publication Date: 2025.09.10 MUNZ FAHRZEUGBAU GMBH & CO
  • EP4613552A1 patent drawingFigure 1
  • EP4613552A1 patent drawingFigure 2
  • EP4613552A1 patent drawingFigure 3

AI summary

The invention relates to a trailer (10, 10a 10', 10", 10‴, 10"", 10‴") with a first frame (12) which can be pivoted about a lowering axis (14) arranged in the region of a wheel axle (22, 24) so ​​that the trailer (10, 10a 10', 10", 10‴, 10"", 10‴") can be lowered at the rear, wherein a rear-side ramp (60, 100) extending in particular over the entire width of the trailer (10, 10a 10', 10", 10‴, 10"", 10‴"), which can be pivoted about a first horizontal pivot axis (58), a load sensor (78, 79) and/or at least one tire pressure sensor (80) are provided.