Pivoting Webbing Clamp for Flat, Secure Strap Adjustment

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Solution Overview

Problem

Existing web-adjustment clamps are bulky, prone to webbing twisting and puckering, and do not securely lock or allow for quick adjustments, often unlocking inadvertently when pulled in certain directions.

Innovation Solution

A compact web-adjustment clamp design featuring a main body with lateral channels, a fold channel, and an exit channel, along with a pivotally coupled locking door that securely locks webbing in place, preventing twisting and puckering, and enabling easy adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If known webbing clamps are used, then webbing can be adjusted and secured, but the clamps become bulky and large

Engineering Contradiction:
Improvewebbing securing capabilityVSAvoidclamp size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The clamp body is divided into distinct functional segments: a base portion for structural support, a door portion for locking action, and integrated channels for webbing routing. This segmentation allows each component to perform its specific function efficiently while maintaining a compact overall structure, eliminating the need for bulky separate components found in traditional clamps.

Inventive Principle:
Principle #1Segmentation

2Reliability

If known webbing clamps are used, then webbing can be locked down, but the webbing twists, puckers, or moves

Engineering Contradiction:
Improvewebbing lock-down capabilityVSAvoidwebbing flatness and position stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The locking mechanism operates in a dimension perpendicular to the webbing tension direction. The door rotates on a pivot axis that is perpendicular to both the webbing and the locking direction, allowing the locking ledge to engage the webbing from the side rather than from the front. This dimensional change prevents webbing distortion while maintaining secure locking.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The fold channel is pre-configured with a specific geometry that guides the webbing into a folded configuration before it reaches the locking mechanism. This preliminary folding action ensures the webbing enters the clamp in a controlled, flat state, preventing twisting and puckering before the locking action occurs.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If known webbing clamps are used, then webbing can be adjusted, but quick and easy adjustment is precluded

Engineering Contradiction:
Improvewebbing adjustabilityVSAvoidadjustment time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The door is designed to rotate dynamically on a pivot rather than requiring manual assembly or complex locking steps. The rotational movement allows the door to be quickly opened for adjustment and securely closed for locking with a single motion, dramatically reducing adjustment time compared to traditional clamps that require multiple steps or tools.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11096452B2Web-adjustment clamp, system and method
Publication Date: 2021.08.24 ILLINOIS TOOL WORKS INC
  • US11096452B2 patent drawing
  • US11096452B2 patent drawing
  • US11096452B2 patent drawing

AI summary

A web-adjustment clamp includes a main body including a first lateral channel, a second lateral channel, a fold channel, and an exit channel. The first lateral channel, the second lateral channel, the fold channel, and the exit channel are configured to accept, have passed through, and retain a first webbing. The fold channel may be further configured to accept, have passed through, and retain a second webbing. In at least one embodiment, a locking door is pivotally coupled to the main body. The locking door is configured to be moved between an open position and a closed position. The first webbing is adjustable in relation to the web-adjustment clamp when the locking door is in the open position, and locked in place when the locking door is in the closed position.