Pixel Compensation Circuit for Display Substrate Defects

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Solution Overview

Problem

Electrical defects during the bonding process of electroluminescence (EL) devices in display manufacturing lead to reduced conduction current and brightness, resulting in lower yield due to pre-process defects like pollution interference or equipment errors.

Innovation Solution

A pixel compensation circuit comprising a detecting circuit, a repairing circuit, and a compensating circuit that provides a fixed current to the EL device, detects electrical defects, and applies a calculated compensation voltage to stabilize the current output, thereby compensating for non-ideal electrical parameters of the Thin Film Transistor (TFT) and repairing electrical defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a bonding process is used to connect the EL device with the drive circuit, then the current-controlled light emission function can be achieved, but electrical defects occur due to pre-process defects (pollution interference, equipment errors), reducing conduction current and brightness

Engineering Contradiction:
Improvemanufacturing processVSAvoidelectrical connection reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-characterizing the EL device parameters (threshold voltage, saturation current) before bonding, and pre-calculating compensation values. The compensation circuit is designed in advance to counteract expected bonding defects, allowing the system to compensate for electrical defects caused by pollution or equipment errors during the bonding process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by measuring the actual conduction current after bonding and comparing it with the expected current. Based on this feedback, the compensation circuit adjusts the drive signal to maintain the desired luminous current, thereby compensating for electrical connection defects introduced during bonding.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If misalignment or foreign objects occur during bonding, then resistance increases (RE>0, VD>0), but this results in decreased voltage across the EL device and reduced luminous current

Engineering Contradiction:
Improvebonding alignment precisionVSAvoidelectrical conduction
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent uses feedback to detect the actual voltage and current conditions at the EL device terminals after bonding. When misalignment or foreign objects cause increased resistance, the feedback mechanism identifies the deviation and triggers compensation by adjusting the drive signal to maintain proper conduction current despite the elevated resistance.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies parameter changes by dynamically adjusting the gate voltage or drive current parameters in response to detected bonding defects. When resistance increases due to misalignment or contamination, the system modifies operating parameters (such as increasing drive voltage) to compensate for the degraded electrical connection and maintain reliable conduction.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If the conduction current decreases due to bonding defects, then the brightness of the EL device decreases, but this leads to lower production yield

Engineering Contradiction:
Improvedisplay brightnessVSAvoidproduction yield
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent implements feedback by monitoring the actual brightness output and conduction current of each EL device. When bonding defects cause current reduction and brightness decrease, the feedback system identifies these deviations and triggers compensation mechanisms to restore the display to acceptable brightness levels, thereby preventing defective units from being discarded and improving production yield.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies parameter changes by adjusting drive current, gate voltage, or pulse width modulation parameters in response to detected brightness deficiencies. When bonding defects reduce conduction current and thus brightness, the system modifies these parameters to compensate and maintain the required luminous output, allowing devices that would otherwise be rejected to meet specifications and improving overall yield.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11244604B2Pixel compensation circuit, display substrate, and display device
Publication Date: 2022.02.08 CHONGQING KONKA PHOTOELECTRIC TECH RES INST CO LTD
  • US11244604B2 patent drawing
  • US11244604B2 patent drawing
  • US11244604B2 patent drawing

AI summary

A pixel compensation circuit is provided. The pixel compensation circuit includes a detecting circuit, a repairing circuit, a compensating circuit, and a light-emitting device. The detecting circuit is electrically coupled with the repairing circuit, the compensating circuit, and the light-emitting device. The compensating circuit is configured to provide a fixed current to the light-emitting device. The detecting circuit is configured to detect a current flowing through the light-emitting device. The repairing circuit is configured to determine a compensation current according to the current detected by the detecting circuit and input the compensation current into the light-emitting device. A display substrate and a display device are further provided.