Pixel Electrode Segmentation for PSA Display Disclination Elimination

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Solution Overview

Problem

Conventional PSA display panels suffer from disclination lines at the capacitor electrode, which deteriorate display quality due to insufficient anchoring energy and complete coverage of the capacitor electrode by the pixel electrode.

Innovation Solution

A pixel structure with a pixel electrode that includes a first extending part, a second extending part, and branches, where the first extending part is disposed above the capacitor electrode, the second extending part has a different direction, and the branches extend to the edge of the pixel region, allowing the capacitor electrode to be partially uncovered, thereby altering the electric field distribution and preventing disclination lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the pixel electrode completely covers the capacitor electrode to ensure electrical coupling and signal storage, then the electrical connection is improved, but disclination lines appear at the capacitor electrode deteriorating display quality

Engineering Contradiction:
Improveelectrical couplingVSAvoiddisclination lines
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The pixel electrode is segmented into multiple parts: a first extending part that covers the capacitor electrode for electrical coupling, and a second extending part with a different extending direction that alters the electric field distribution. This segmentation allows the electrode to simultaneously achieve good electrical connection and prevent disclination lines by creating multiple domains with different orientations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the pixel electrode are designed with different local qualities - the first extending part provides complete coverage for reliable electrical coupling, while the second extending part and branches create specific electric field distributions in local regions to prevent disclination lines. Each part serves a specific local function that contributes to the overall solution.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If alignment films are formed by contact alignment process to achieve proper liquid crystal alignment, then alignment is achieved, but electrostatics and particle contamination problems occur

Engineering Contradiction:
ImprovealignmentVSAvoidelectrostatics and particle contamination
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

A polymer layer is introduced as an intermediary between the alignment films and the liquid crystal molecules. This polymer layer, formed by UV curing or heating after the liquid crystal mixture is filled, stabilizes the alignment of liquid crystal molecules without requiring direct contact between alignment films and liquid crystals, thereby avoiding electrostatics and particle contamination issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the pixel electrode is designed with multiple extending parts and branches to alter electric field distribution, then disclination lines are eliminated, but the device structure becomes more complex

Engineering Contradiction:
Improvedisclination linesVSAvoidpixel electrode structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The pixel electrode with multiple extending parts and branches serves multiple functions simultaneously: it provides electrical coupling with the capacitor electrode, creates multi-domain structures to prevent disclination lines, and controls the alignment of liquid crystal molecules. By making the pixel electrode multi-functional, the design avoids adding separate components that would increase device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The altered electric field distribution changes the liquid crystal molecule tilting on the capacitor electrode, effectively eliminating the disclination lines and improving display quality.

Implementation Method 1

the mixed liquid crystal material is heated to an isotropy state on a heater. Then, when the liquid crystal mixture is cooled to the ambient temperature of 25° C., the liquid crystal mixture returns to a nematic state

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

the high molecular monomers are bonded to form a polymer layer by means of UV curing or heating, so as to realize the stabilized alignment

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS8189153B2Pixel structure and display panel having the same
Publication Date: 2012.05.29 AU OPTRONICS CORP
  • US8189153B2 patent drawing
  • US8189153B2 patent drawing
  • US8189153B2 patent drawing

AI summary

A pixel structure including a substrate, a scan line, a data line, an active device, a capacitor electrode and a pixel electrode is described. The substrate has a pixel region. The active device is electrically connected to the scan line and the data line. The capacitor electrode is disposed on the substrate. The pixel electrode is disposed in the pixel region and electrically connected to the active device, wherein the pixel electrode includes a first extending part, a second extending part and branches. The first extending part is disposed above the capacitor electrode and electrically coupling with the capacitor electrode, wherein the capacitor electrode is not completely covered by the first extending part. The second extending part has an extending direction different from that of the first extending part. The branches extend from the first extending part and the second extending part to an edge of the pixel region.