Pixel Isolation Structure Layout for Lower Dark Current Sensors

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Solution Overview

Problem

Image sensors face challenges in minimizing dark current and enhancing optical property efficiency and sensitivity, particularly in achieving high resolution and miniaturization.

Innovation Solution

The image sensor design incorporates a second chip structure with an isolation structure that includes gap-fill patterns and isolation layers surrounding photoelectric conversion device regions, which reduces dark current and improves optical efficiency by locally disposing gap-fill patterns adjacent to corners of the photoelectric conversion device regions, allowing for better light absorption and electrical connection for negative voltage application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If isolation structures are added to reduce dark current, then dark current properties are improved, but device complexity increases

Engineering Contradiction:
Improvedark current propertiesVSAvoidisolation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolation structure is divided into multiple functional layers: first isolation layers surrounding photoelectric conversion device regions, second isolation layers surrounding the first isolation layers, and gap-fill patterns in specific regions. This segmentation allows each layer to perform its specific function in reducing dark current while maintaining overall structural organization and manageability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Gap-fill patterns are selectively placed only in first regions adjacent to side surfaces of photoelectric conversion device regions, not uniformly across all areas. This local placement strategy reduces unnecessary material usage and structural complexity while maintaining effective dark current suppression where it is most needed.

Inventive Principle:
Principle #3Local quality

2Reliability

If gap-fill patterns are placed adjacent to corners of photoelectric conversion device regions, then optical property efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveoptical property efficiencyVSAvoidgap-fill pattern positioning precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The space around photoelectric conversion device regions is divided into different zones: first regions adjacent to side surfaces and second regions adjacent to corners. Gap-fill patterns are placed only in first regions, creating a clear spatial segmentation that simplifies manufacturing alignment requirements while maintaining optical efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first isolation layers serve as intermediary structures that define the boundaries for gap-fill pattern placement. These isolation layers act as reference structures that simplify the positioning process for gap-fill patterns, reducing the direct precision requirements between gap-fill patterns and photoelectric conversion device regions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple isolation layers and gap-fill patterns are implemented, then sensitivity is improved, but ease of manufacture decreases

Engineering Contradiction:
ImprovesensitivityVSAvoidmanufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The isolation structure is segmented into standardizable components (first isolation layers, second isolation layers, gap-fill patterns) that can be manufactured using sequential deposition and etching processes. Each component can be processed independently using standard semiconductor manufacturing techniques, making the complex structure easier to manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation layers serve multiple functions: they provide electrical isolation, define structural boundaries, and serve as reference structures for subsequent gap-fill pattern placement. This multi-functionality reduces the need for additional dedicated structures, simplifying the overall manufacturing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces dark current, enhancing image sensor performance by improving optical property efficiency and sensitivity, leading to better image generation capabilities.

Implementation Method 1

an isolation structure in the second substrate... first isolation layers surrounding the photoelectric conversion device regions, respectively, second isolation layers surrounding the first isolation layers

Methodology Applied
Scientific EffectElectrical isolation: Electrical Resistance

Implementation Method 2

microlenses on the color filters

Methodology Applied
Scientific EffectLight focusing: Lens

Implementation Method 3

color filters on the anti-reflective layers

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 4

photoelectric conversion device regions spaced apart from each other by the isolation structure in the second substrate

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentEP4187607B1Image sensor
Publication Date: 2024.12.04 SAMSUNG ELECTRONICS CO LTD
  • EP4187607B1 patent drawingFigure 1A
  • EP4187607B1 patent drawingFigure 1B
  • EP4187607B1 patent drawingFigure 2A

AI summary

An image sensor (1000) includes photoelectric conversion device regions (PD) in a substrate; and an isolation structure (IS) extending in a direction from a first surface of the substrate to a second surface opposing the first surface, surrounding the photoelectric conversion device regions (PD) in a plan view, and having first regions (LR) adjacent to side surfaces of the photoelectric conversion device regions (PD) and second regions (CR) adjacent to each corner of the photoelectric conversion device regions (PD). The isolation structure (IS) includes first isolation layers (251) surrounding the photoelectric conversion device regions (PD), respectively, second isolation layers (252) surrounding the first isolation layers (251), first gap-fill patterns filling at least a portion of a space between the second isolation layers (252) in the first regions (LR), and second gap-fill patterns filling at least a portion of a space between the second isolation layers (252) in the second regions (CR), in the plan view.