Pixel Repair Circuit for Open Defects in Serial LED Display Electrodes

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Solution Overview

Problem

Display devices with serial connection structures of light emitting elements face challenges in repairing open defects, which can lead to reduced yield and efficiency due to the higher probability of open defects occurring, causing dark spots and disrupting current flow.

Innovation Solution

Incorporating a repair pattern circuit with repair transistors and conductive patterns between serial stages of light emitting elements, allowing for electrical connection and restoration of current flow even if open defects occur, thereby preventing dark spots and enhancing power efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light emitting elements are connected in series to enhance power efficiency, then power consumption is reduced, but the probability of open defects increases causing dark spots

Engineering Contradiction:
Improvepower consumptionVSAvoidopen defect probability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The pixel circuit is divided into multiple independent repair pattern circuits, each corresponding to a specific serial stage. This segmentation allows targeted repair of defective stages without affecting other stages, maintaining the power efficiency benefits of serial connection while mitigating the risk of complete pixel failure from open defects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Repair patterns are pre-configured in the circuit design before manufacturing defects occur. These repair patterns include alternative current paths and repair transistors that are initially inactive but can be activated to bypass open defects, preventing dark spots before they permanently degrade display quality.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If repair patterns are added to address open defects, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedefect repair capabilityVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The repair patterns are merged with the existing pixel circuit structure, sharing common elements such as electrodes, transistors, and interconnects. This integration approach adds repair functionality while minimizing the increase in overall device complexity by reusing existing circuit components rather than adding completely separate repair circuits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The repair transistors and conductive patterns are designed to serve multiple functions: they can act as normal circuit elements during defect-free operation and simultaneously serve as repair pathways when open defects occur. This multi-functionality reduces the need for dedicated repair-only components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of repair

If multiple repair patterns are disposed between electrodes, then ease of repair is improved, but area of the display element increases

Engineering Contradiction:
Improveopen defect repairabilityVSAvoiddisplay element area
Core Design Contradiction:
Ease of repairVSArea of moving object

Solution Approach 1:

The repair patterns are arranged in the vertical dimension between existing electrodes rather than expanding horizontally across the display area. By utilizing the space between electrodes in the vertical direction, the design adds repair functionality without significantly increasing the lateral area of the display element, thus maintaining high ease of repair while minimizing area expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12100710B2Pixel in a display area having a plurality of repair patterns/circuit overlapping between a pair of plurality of electrodes including a first electrode and a second electrode that are spaced apart from each other and an intermediate electrode arranged between the first electrode and the second electrode, and display device comprising the pixel
Publication Date: 2024.09.24 SAMSUNG DISPLAY CO LTD
  • US12100710B2 patent drawing
  • US12100710B2 patent drawing
  • US12100710B2 patent drawing

AI summary

A display device includes a pixel disposed in a display area. The pixel includes a first electrode and a second electrode spaced apart from each other; at least one intermediate electrode disposed between the first electrode and the second electrode; a plurality of light emitting elements electrically connected between a pair of adjacent electrodes of a plurality of electrodes including the first electrode, the second electrode, and the at least one intermediate electrode; and a plurality of repair patterns overlapping and disposed between a pair of adjacent electrodes of the plurality of electrodes.